Owner's Manual i CRHFTSMRN'i Permanently Twin V Lubricated 2-Stage Stationary AIR COMPRESSOR Model No. 919.165612 • Safety Guidelines • Assembly • Operation • Maintenance • Troubleshooting • Repair CAUTION: Parts Read the Safety Guidelines and All Instructions Operating. Carefully Before Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. Visit our Craftsman website: www.sears.com/craftsman D30088 Rev.
WARRANTY ................................................ SPECIFICATION CHART ..................................... SAFETY GUIDELINES-DEFINITIONS ........................... 2 3 3 IMPORTANT SAFETY INSTRUCTIONS ........................ GLOSSARY ................................................ ACCESSORIES ............................................. DUTY CYCLE .............................................. 3-8 9 9 9 ASSEMBLY ............................................... INSTALLATION ...................
-1 _ =let I _1[e_,__l II[o] _ I[e_-"F__:tl Model No. Max. Developed HP Running HP Bore Stroke-High Pressure Low Pressure Voltage-Single Phase Minimum Branch Circuit Requirement Fuse Type Air Tank Capacity - Gallons Approximate Cut-in Pressure Approximate Cut-out Pressure SCFM@40 psig SCFM@90 psig Refer to Glossary for abbreviations 919.165612 7 2.9 2.375 .54" 1.45" 240/60/1 15 amps Time Delay 60 145 175 9.6 9.0 [.'-Yz1_l_l_'l_tl]lm]=lll#l=B-].
I I_ I_o] ;111P'.'q +IInl[,.'9'.,_ _1_ &'i __JL_[,._)III,_]LI_+']IIT[_o _+]L_,[,._ Save these instructions Improper operation or maintenance of this product could result in serious injury and property damage.
WARNING: Risk of Bursting Air Tank: The following conditions could lead to a weakening of the tank, and result in a violent tank explosion and could cause property damage or serious injury, What Could Haopen How To Prevent It Failure to properly drain condensed water from tank, causing rust and thinning of the steel tank. Modifications the tank. or attempted repairs Unauthorized modifications to the Drain tank daily or after each use.
:f:1"4_;ll WARNING: Risk of Electrical Shock How To Prevent It What Could Happen Your air compressor is powered by electricity. Like any other electrically powered device, If it is not used properly it may cause electric shock. Never operate the compressor outdoors when it is raining or in wet conditions. Never operate compressor with protective covers removed or damaged. Repairs attempted by unqualified personnel can result in serious injury or death by electrocution.
WARNING: Risk of Burns How To Prevent It What Could Happen Never touch any exposed metal parts on compressor during or immediately after operation. Compressor will remain hot for several minutes after operation. Do not reach around protective shrouds or attempt maintenance until unit has been allowed to cool. Touching exposed metal such as the compressor head or outlet tubes, can result in serious burns. ;f.,v#.
WARNING: Risk Transporting of Serious Injury or Property Damage When Compressor (Fire, Inhalation, Damage to VehicleSurfaces) What Could Happen How To Prevent It Oil can leak or spill and could result in fire or breathing hazard; serious injury or death can result, oil leaks will damage carpet, paint or other surfaces in vehicles or trailers, WARNING: Risk of Unsafe Always place COMPRESSOR on a protective mat when transporting to protect against damage to vehicle from leaks.
Become familiar with these terms before operating the unit. CFM: Cubic feet per minute. SCFM: Standard cubic feet per minute; a unit of measure of air delivery. PSlG: Pounds per square inch gauge; a unit of measure of pressure. Code Certification: Products that bear one or more of the following marks: UL, CUL, ETL, CETL, have been evaluated by OSHA certified independent safety laboratories and meet the applicable Underwriters Laboratories Standards for Safety.
Contents of Carton 1 - Air Compressor 1 - Parts bag containing: 1 - Operator's Manual 1 - Parts Manual 4- 5/8" Washers Tools Required for Assembly 1 - 9/16" socket or open end wrench Electric drill Risk of Unsafe Opertation. It may be necessary to brace or support one side of the unit when removing the pallet because the air compressor will have a tendency to tip, 2. Remove and discard the (4) screws and washers holding the compressor to the pallet. 3. Unpacking 1. Remove all packaging.
5. 6. 7. Place the (4) washers (supplied) between the floor and air compressor feet. If needed, solid shims may be placed between the washers and floor to evenly distribute weight on all four feet. See next figure. Place the (4) 3/8" lag screws through the air compressor feet, washers, shims, and into the anchors. Torque 3/8" lag screws to 7-10 ft.-Ibs. Wiring Instructions RISK OF ELECTRICAL SHOCK. Improper electrical grounding can result in electrical shock.
Use pipe that is the same size as the air tank outlet. Piping that is too small will restrict the flow of air. If piping is over 100 feet long, use the next larger size. Bury underground lines below the frost line and avoid pockets where condensation can gather and freeze. Apply pressure before underground lines are covered to make sure all pipe joints are free of leaks. AIR FLOW A separate regulator is recommended to control the air pressure.
Know Your Air Compressor READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. Tank Pressure Gauge: The tank pressure gauge indicates the reserve air pressure in the tank. Description of Operation Become familiar with these controls before operating the unit. Globe Valve: Opens and closes air discharge valve.
Check Valve: When the air compressor is operating, the check valve is "open", allowing compressed air to enter the air tank. When the air compressor reaches "cut-out" pressure, the check valve "closes", allowing air pressure to remain inside the air tank. How to Use Your Unit How to Stop: 1. Set the On/Auto/Off lever to "OFF". Before Starting Break-in Procedure Risk of Unsafe Operation. Serious damage may result if the following break-in instructions are not closely followed.
7. 8. Check for excessive vibration. Readjust or shim air compressor feet, if necessary. How After 15 minutes, close the globe valve. The air receiver will fill to "cut-out" pressure and the motor will stop. 1. Turn the On/Auto/Off lever to "AUTO" and allow tank pressure to build. Motor will stop when tank pressure reaches "cut-out" pressure. 2. When the tank pressure reaches "cut-out" pressure open the globe valve. Before Each Start-Up 1. Place On/Auto/Off "OFF". 2. Close the globe valve. 3.
Customer Responsibilities Before aach use Daily ol after Every each 40 use hours Frequently Yearly Check Safety Valve Drain Tank Air Filter 1 Inspect air lines and fittings for leaks Air compressor pump intake and exhaust valves 1- more frequent in dusty or humid conditions Risk of Unsafe Operation. Unit cycles automatically when power is on. When servicing, you may be exposed to voltage sources, compressed air, or moving parts.
NOTE: If the air filter is extremely dirty it will need to be replaced. Refer to the "Repair Parts" for the correct part number. I_ Risk of Bursting. Water will condense in the air tank. If not drained, water will corrode and weaken the air tank causing a risk of air tank rupture. 6. After the water has been drained, close the drain valve (clockwise). The air compressor can now be stored.
ALL MAINTENANCE AND REPAIR OPERATIONS NOT LISTED MUST BE PERFORMED BY TRAINED SERVICE TECHNICIAN. Outlet Tube Risk of Unsafe Operation. Unit cycles automatically when power is on. When servicing, you may be exposed to voltage sources, compressed air, or moving parts. Before servicing unit unplug or disconnect electrical supply to the air compressor, bleed tank of pressure, and allow the air compressor to cool. TO Replace or Clean Check Valve 1. Release all air pressure from air tank.
Before you store the air compressor, make sure you do the following: 1. Review the "Maintenance" section on the preceding pages and perform scheduled maintenance as necessary. 2. Set the On/Auto/Off lever to "OFF" and disconnect electrical supply Risk of Bursting. Water will condense in the air tank. If not drained, water will corrode and weaken the air tank causing a risk of air tank rupture. 7. After the water has been drained, close the drain or drain valve. 3. Close the globe valve. 4.
d:{ollJ :] il ::F,."] -"[oIo]l III _[I Risk of Unsafe Operation. Unit cycles automatically when power is on. When servicing, you may be exposed to voltage sources, compressed air, or moving parts. Before servicing unit unplug or disconnect electrical supply to the air compressor, bleed tank of pressure, and allow the air compressor to cool. PROBLEM Excessive tank pressure - safet valve pops off. CAUSE CORRECTION Pressure switch does not shut off motor when compressor reaches "cutout" pressure.
PROBLEM Knocking Noise. CAUSE CORRECTION Possible defect in safety valve, Defective check valve. Compressor is not supplying enough air to operate accessories. Operate safety valve manually by pulling on ring. If valve still leaks, it should be replaced. Remove and clean, or replace. Prolonged excessive use of air. Decrease amount of air usage. Compressor is not large enough for air requirement. Check the accessory air requirement.
PROBLEM Motor will not run. CAUSE Motor overload protection switch has tripped Let motor cool off and overload switch will automatically reset. Tank pressure exceeds pressure switch "cut-in" pressure. Motor will start automatically when tank pressure drops below "cut-in" pressure of )ressure switch. Extension cord is wrong length or gauge. Check for proper gauge wire and cord length. Check valve stuck open. Loose electrical connections. Remove and clean, or replace.
-ENG D30088
Air Compressor Model Number 919.
Air Compressor KEY NO. 2 3 4 5 6 7 8 9 10 12 13 14 16 17 18 19 20 21 23 24 25 26 27 29 30 32 33 34 36 41 44 45 47 49 51 58 59 60 Model Number 919.165612 PART NO.
Air Compressor Model Number 919.165612 Torque + 7-10ft 4bs+ +9 Torque 7-10ft.-Ibs \17 \15 Torque 51-63 11 in.-Ibs Torque 25-35 2 25-35 ft.-Ibs \9 ",. \9-2 \7 Torque 75-90 in+-Ibs D30088 26+ ENG
Air Compressor KEY NO. 1 2 3 • • *• *• Model Number 919.165612 PART NO. Z-D26718 D24596 4 6 7 #+8 9 D24597 ACG-22 39124607 9-2 9-3 9-4 +10 + 11 12 #+ 13 14 #+15 + 16 17 18 19 # 20 # 21 .... .... SSF-3158-1 D20605 ACG-11 SSG-8156 Z-AC-0032 ACG-45 AC-0779 AC-0805 AC-0784 AC-0798 SSF-3158-1 Not Illustated K-0651 + # D24958 K-0648 K-0650 D29144 DESCRIPTION Motor Screw 5/16-24 x 1.
GARANT|A CUADRO 28 DE ESPECIFICACIONES DEFINICIONES DE NORMAS IMPORTANTES INSTRUCCIONES GLOSARIO ...................................... DE SEGURIDAD DE SEGURIDAD 29 ...................... 29-34 .......................................................... ACCESORIOS 35 ....................................................... CICLO DE SERVICIO ....................................................... INSTALACION ..................................................... OPERACION 36 36-38 39-41 .
Modelo N ° Max. HP desarrollado Potencia de trabajo Di&metro interior Carrera- Alte Presi6n Beja Presi6n Voltaje-corriente manof&sica Circuito mfnimo requerido Tipo de fusible Capacidad de sire en el tanque Presi6n de corte de entrada Presi6n de corte de salida SCFM a 40 psig SCFM a 90 psig Refi6rase al glosario pars descifrar 919.165612 7 2,9 HP 2,375 pulg. (6,03 mm) .54 pulg. (1,37mm) 1,45 pulg.
GUARDE ESTAS INSTRUCCIONES La operaci6n o el mantenimiento inadecuados de este producto serias lesiones y dafios a la propiedad. Lea y comprenda todas instrucciones de funcionamiento antes de utilizar este equipo.
'.,1 =ll [_1t.{q ADVERTENCIA: T_ determinar Riesgo de Explosibn las siguientes condiciones podrian, causar el debilitamiento su explosiSn violenta, daSos a la propiedad o serias lesiones. qu_ puede occurrir c6mo del tanque, prevenirlo Drenaje inadecuado del agua condensada en el tanque, siendo la causa del 6xido que reduce el espesor del tanque de acero, Drene el tenque diariamente o despu_s de cada uso.
•,,l ::1nnl [_1r,{q ADVERTENCIA: qud puede Riesgo de Descatga Eldctrica occurrir cbmo _/F prevenirlo Su compresor de aire estA accionado pc# electricidad, Como cua_quier otto dispositivo el_ctrico imputsado et6ctricamente, si no se Io utiliza adecuadamente, podria causarle una descarga el_ctrica, Jam_s opere el compresor a la intemperie cuando est& Iloviendo o en condiciones de humedad, Nunca opere el compresor sin sus defensas o sus cubiertas removidas o da_adas.
_=ll[_r,{w ADVERTENCIA: Riesgo de Quemaduras qu_ puede occurrir cbmo prevenirlo Jam_is toque partes de metal expuestas en el compresor durante o inmedistamente despu_s de la operaci6n, el compresor permanecer_ caliente pot varios minutos luego de la operaci6n. Tooar el metal expuesto tal como el cabezsI del compresor o los tubos de salida del escape, puede ocasionarle serias quemaduras. No Io cubra con fundas protectoras o intente el mantenimiento hasta que la unidad haya alcanzado su enfriamiento.
',1=1![_ ;{_ ADVERTENCIA: Riesgo de Serias Transpottar el Compresor (Fuego, inhalaci6n, qud puede Lesiones o Da_os da_o a la superficie clud puede Riesgo al de vehiculos) occutrit cbmo El aceite puede derramarse y ello podrfa resu{tar en serias lesiones o la muerte debido al riesgo de incendio o inhalaci6n.
Familiariceee con los siguientes t_rminos, antes de operar la unidad: OFM: (Cubic feet per minute) Pies cQbicee por minuto. SCFM: (Stardard cubic feet per minute) Pies cebicos est&ndar por minuto; ana unidad de medida que permite medir la cantidad de entrega de aire. PSIG: (Pound per square inch) Libras pot pulgada cuadrad& ASME: American Society of Mechanical Engineers (Seeiedad Americana de Ingenieree Mec&nicos); heeho probado inspeccionado y registrado an cumplimiento de los est&ndares de la ASME.
Contenido 1 - Desembalaje 1. Extraiga todo el emba]aje de la Caja 1 - Compresor de aire Bolsa de piezas conteniendo Io siguiente: Lasegura. Podra ser necesario apuntalar o soportar un lado del equipo al extraer la plataforma, porque el compresor de aire tendera a inclinarse, 1 - Manual del operador 1 - Manual de piezas 4 - Arandelas de 5/8 po 2. Herramientas ensamble necesarias para el Extraiga y descarte los (4) tomillos y arandelas que sujatan el compresor a la plataforma.
4 5. 6. 7. Haga coincidir la alineacion de los orificios de la superfieie, con el de Ins patas del compresor de aire. Coloque las (4) arandelas (suministradas) entre el piso y las patas del compresor. Si fuese necesario, pueden colocarse cu£_as solidas entre las arandelas y el piso a fin de distribuir en forma pareja el peso sobre Ins cuatro patas. Vea la figura siguiente.
La siguiente imsgen represent8 un sistema tipico de distribucion de aire. Lss siguientes son pautas par8 tener presente al montar el sistema de distribucion del compresor de aire, EfectQe pruebas de presi6n antes de cubrir la c85eria, a fin de asegursrse que todas las uniones de la misma se enouentran libres de fugss. Se recomienda la instsIscion de un acoplamiento flexible, entre la salida de desearga del aire y la linea principal de distribuci6n del mismo, a fin de 81iviar eventuales vibrseiones.
Conozca su compresor de aire LEA ESTE MANUAL DEL PROPIETARIO Y SUS NORMAS DE SEGURIDAD ANTES DE OPERAR LA UNIDAD. Compare las ilustraciones contra su unidad a fin de familiarizarse con la ubicaci6n de los distintos controles y regulaciones. Conserve este manual para referencias futuras. Descripcibn de operaciones Familiaricese con estos controles operar la unidad.
Valvula reguladora: Cuando el compresor de aire se encuentra funcionando, la valvula regalsdora est8 "abierta ", permitiendo la entrada del aire comprimido al tanqae de aire< Cuando el nivel de presi6n del tanque aleanz8 el punto de "corte", 18 v&lval8 regulador8 "se cierra", reteniendo la presi6n del aire dentro del tanque. Cbmo utilizar su unidad Cbmo detenerla: 1. Coloque 18 posici6n de la Ilave interruptor8 On/Auto/Off en la posici6n "OFF".
7 Verifique la existencia de vibraci6n excesiva< Reajuste o acuSe el pie del compresor, si clio fuera necesario. Cbmo poner en marcha 1, Luego de 15 minutos, cierre la valvula de asiento. El aire recibido elevara la presiSn hasta el punto de "presiSn de corte ", y clio har& detener al motor. El compresor usado+ valor de presi6n "de corte" del tanque. 2. estara ahora listo para set Coloque el interruptor On/Auto/Off en la posici6n "OFF" y cierre el regulador de aire.
Responsabilidades del cliente Antes de _amen_ duego de :adauso oada uso Cada 40 horas Frecuentemente Anualmente Verifique la v&lvula de seguddad Drenaje del tanque Filtro de aire 1 Inspecci6n de eventuales fugas en las cafierfas de aire y las conexiones. Valvulas de entrada y escape de la bomba del compresor de aire 1- Mas frecuente en condiciones polvorientas o ht_medas. Riesgo de Operaci6n Insegura: La unidad arranca automdticamente cuando esta enchufada.
5+ Drene el agaa contenida en el tanque de aire, abriendo la v&lvula de drenaje ubicada en la base del tanque (en sentido contrario a {as agujas de reloj). Riesgo de Explosi6n. Dentro del tanque se producirb condensacibn de agua. Si no drena, el agua Io corroerd y debilitard causando un riesgo de ruptura del tanque de aire, 6+ Una vez drenada el agua, cierre la valvula de drenaje (girando en sentido horario). Ahora el compresor de aire podr& set guardado.
TODO TIPO DE MANTENIMIENTO Y OPERACIONES DE REPARACION NO MENCIONADOS, DEBEP_N SER EFECTUADOS POR PERSONAL TI_CNICO ESPECIALIZADO. Riesgo de Operaci6n Insegura: La unidad arranca automaticamente cuando esta enchufada. AI hacer el mantenimiento, el operador puede quedar expuesto a fuentes de corriente y de aire comprimido o a piezas movibles.
Antes de guarder su compresor de aire, asegt3rese de hacer Io siguiente: 1. _ Riesgo de Explosibn. El agua se condensa dentro del tanque de aire. Si no se drena, ella corroetd debilitando las paredes del tanque de aire, otiginando un riesgo de ruptura de sue paredes. Revise la seeeion "Mantenimiento" de las p&ginas precedentes y ejecute el mentenimiento programado de acuerdo a la necesidad< 2. Coloque la palanca On/Auto/Off en la posiciSn "OFF" y desconectar el compresor del tomacorriente. 3.
El desarrollo reparaciones puede exponer a sitiosde con corriente de viva, partes en movimiento o fuentes aire comprimido que podrJan ocasionar lesiones personales. Antes de intentar reparaci6n alguna, desenchufe el compresor de aire y purgue toda la presi6n de aire del tanque. PROBLEMA Presi6n excesiva CAUSA CORRECCION El interruptor de presi6n no interrumpe al motor cuando el compresor alcanza la presi6n "de corte".
PROBLEMA Golpeteo. El compresor no esta suministrando suficiente cantidad de mire para operar los accesorios. CORRECCION CAUSA Posible defecto de seguridad, en la valvula Opere la valvula de seguridad manualmente tirando de su anillo. Si la valvula aun pierde, debera set reemplazada. Posible defecto de seguridad. en la v&lvula Extraiga y limpie o reemplace. Excesivo y prolongado mire. uso del Disminuya mire.
PROBLEMA El motor no funciona. CAUSA CORRECCI(_N El interruptor de protecci6n des obrecarga del motor se ha abierto< Deje enfriar el motor y el interruptor de sobrecarga se reajustar& autom&ticamente La presi6n del tanque excede la presion de "corte maximo" del interruptor de presi6n. El motor arrancar& automaticamente El cord6n de extensi6n es del largo o calibre equivocados. Compruebe el calibre y la Iongitud apropiados del cord6n La v&lvula de retenci6n se ha Extraiga, Iimpie o reemplace.
*SP D30088
D30088 50-SP
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