N004083 Owner's Manual Permanently Lubricated Twin V 2-Stage Stationary AIR COMPRESSOR Model No. 919.165613 • Safety Guidelines = Assembly = ° Operation Maintenance = Troubleshooting = Repair Parts CAUTION" Read the Safety and All Instructions Carefully Guidelines Before Operating. Sears, Roebuck and Co., Hoffman Visit our Craftsman N004083 Revo o41_4!08 website: Estates, IL 60179 U.S.A. ,,Arww.sears.
W$.RRANTY ................................................ SPECIFICATION CHART ..................................... 2 3 SAFETY ........................... 3 ........................ 3-8 GUIDELINES-DEFINITIONS IMPORTANT SAFETY' GLOSSARY ................................................ ACCESSORIES DUTY 9 ............................................. CYCLE ASSEMBLY 9 .............................................. 9 ...............................................
919.165613 *2.9 2.375 .54" 1.45" 240/60/1 Model No. Run'n_ng HP Bore Stroke-High Low Pressure Pressure Voltage-Single Phase Minimum Branch Circuit Requirement Fuse Type Air Tank Capacity - Gallons Approximate Cut-in Pressure Approximate Cut-out Pressure SCFM@ 40 psig SCFM@ 90 #sig * Tested 15 amps Time Delay 60 145 175 *9.6 *9.0 per lSO 1217 Refer to Glossary for abbreviations. This manual contains information that is important for you to know and understand.
RISK OF F._XPLOSION OR FIRE WHAT ° HOW TO PREVENT CAN HAPPEN It is normal for electrical contacts within the motor and pressure switch to spark. Always operate the compressor in a well ventilated area free of combustible materials, gasoline, solvent vapors. ° If electrical sparks from compressor come into contact with flammable vapors, they may ignite, causing fire or explosion. o Restricting any of the compressor ventilation openings will cause serious overheating and could cause fire.
. • Work in an area with good cross ventilation. Read and follow the safe- Exposure to chemicals in dust created by power sanding, sawing, grindrag, drilling, and other Construction activities may be harmful. ty instructions provided on the label or safety data sheets for the materials you are spraying. Always use certified safety equipment: NIOSH/ OSHA respiratory protection or properly fitting face mask designed for use with your specific application.
_j_ RISK OF ELECTRICAL WHAT o CAN HAPPEN HOW • Your air compressor is powered by electricity. Like any other electrically powered device, If it is not used properly it may cause electric shock. ° Repairs attempted by unqualified personr{el can result in serious injury or death by electrocution. • Electrical Grounding: Failure to provide adequate grounding to this product could result in serious injury or death from electrocution.
WHAT CAN • RISK OF HOT SURFACES HAPPEN HOW Touching exposed metal such as the compressor head, engine head, engine exhaust or outlet tubes, can result in serious burns. TO PREVENT IT + Never touch any exposed metal parts on compressor during or immediately after operation. Compressor will remain hot for several minutes after operation. + Do not reach around protective shrouds or attempt maintenance until unit has been allowed to cool. FROM MOVING PA.
R SK OFUNSAFE OPERATION WHAT CAN HOW HAPPEN Unsafe operation of your air compressor could lead to serious injury or death to you or others. o ° Become familiar with the operation and controls of the air compressor. • Keep operating area clear of all persons, pets, and obstacles. ° Keep children away from the air compressor at all times. , Do not operate the product when fatigued or under the influence of alcohol or drugs. Stay alert at all times.
Become familiar with these terms before operating the unit. CFM: Cubic feet per minute. SCFM: Standard cubic feet per minute; a unit of measure of air delivery. PSIG: Pounds per square inch gauge; a unit of measure of pressure. Code Certification: Products that bear one or more of the following marks: UL, CUL, ETL, CETL, have been evatdated by OSHA certified independent safety laboratories and meet the applicable Underwriters Laboratories Standards for Safety.
Contents of Carton 1 - Air Compressor 1 - Parts bag containing: 1 - Operator's 1 - Parts Manual 4- 5/8" Risk of Unsafe Opertation. it may be necessary to brace or support one side of the unit when removing the pallet because the air compressor will have a tendency to tip. Manuat Washers 2.
I _Risk of Electrical Shock. Electrical wiring must be located away from hot surfaces such as manifold assembly, compressor outlet tubes, heads, or cylinders. ......... 3/8" Lag .... _ 5/8 ,, ...........Screw .............. __ (not supplied) Washer ......... (supplied) i _[-_ .... I ...... GROUNDING Shim Und_er _ Concrete Anchor (not supplied) 6. Place ,the (4) 3/8" lag screws through the air compressor feet, washers, shims, and into the anchors. 7. Torque 3/8" lag screws 7 - 10 ft. Ibs.
The next figure represents a typical air distribution system. The following a_ips to remember when setting up the air compressor's air distribution system. where condensation can gather and freeze. Apply pressure before underground lines are covered to make sure all pipe joints are free of leaks. • A flexible coupling is recommended to be installed between the air Use pipe that is the same size as the air tank outlet. Piping that is too small will restrict the flow of air.
Know "Your Air Compressor READ THIS OWNER'S YOUR UNIT. Compare the location of various reference. MANUAL AND SAFETY RULES BEFORE OPERATING the illustrations with your unit to familiarize yourself with controls and adjustments, Save this manual for future Drain Valve: The drain valve is located at the base of the air tank and is used to drain condensation at the end of each use. Description of Operation Become familiar with these controls before operating the unit.
Pressure Release Valve: The pressure release valve, located on the-_de of the pressure switch, is designed to automatically release compressed air from the compressor head and the outlet tube when the air compressor reaches "cut-out" pressure or is shut off. The pressure release valve allows the motor to restart freely. When the motor stops running, air will be heard escaping from this valve for a few seconds. 1. Make sure the On/Auto/Off in the "Off" position, 2. Recheck all wiring.
How NOTE: The hose or accessory will require a quick connect plug if the air ou_Lgt is equipped with a quick connect socket. Risk of Bursting. much air pressure causes a hazardous risk of bursting. Check the manufacturer's maximum pressure rating for air tools and accessories, The regulator outlet pressure must never exceed the maximum pressure rating. Risk of unsafe operation, Compressed air from the unit may contain water condensation and oil mist.
CUSTOMER RESPONSIBILITIES Before each use Check Safety Drain Tank Daily or after each use Every 40 hours X Valve X Air Filter X1 .... X Air compressor pump intake and exhaust valves Inspect air lines and fitt!ngs for_ leaks j_ more frequent X in dusty or humid conditions Risk of Unsafe Risk from Flying Objects. Always wear certified safety equipment: ANSI Z87.1 eye protection (CAN/ CSA Z94.3) with side shields. Operation. Unit cycles automatically when power is on.
4. Open the globe valve and allow the air to slowly bleed from the -'_air tank until tank pressure is approximately 20 psi. 5. Close the globe valve. 6. Drain water from air tank by opening drain valve on bottom tank. Air Filter Cover of Risk of Bursting. Water will condense in the air tank. If not drained, water will corrode and weaken the air tank causing . a risk of air tank rupture. Risk of Property Damage. Drain water from air tank may contain oil and rust which can cause stains. 7. .
ALL MAINTENANCE AND REPAIR OPERATIONS NOT LISTED MUST BE PERFORMED BY TRAINED SERVICE TECHNICIAN. Risk . or Clean Release all air pressure from air tank. See To Drain Tank in the Maintenance section. 2. Set the On/Auto/Off 3. 5. Using an adjustable wrench loosen outlet tube nut at air tank. Carefully move outlet tube from check valve. 6. Check 1. and disconnect using of Unsafe Operation. Unit cycles automatically when power is on.
8. Using a screwdriver, carefully push the valve disc up and _-_down. NOTE: The valve disc should move freely up and down on a spring which holds the valve disc in the closed position, if not the check valve needs to be cleaned or replaced. r 9. Clean or replace the check valve. A solvent, such as paint or varnish remover can be used to clean the check valve. 10. Apply sealant to the check valve threads. Reinstall the check valve (turn clockwise). 11. Replace the pressure tube. Tighten nut. 12.
Risk of Unsafe Operation. Unit cycles automatically when power is on. When servicing, you may be exposed to voltage sources, compressed air, or moving parts. Before servicing unit unplug or disconnect electrical supply to the air compressor, bleed tank of pressure, and allow the air compressor to cool. PROBLEM Excessive tank pressure - safety valve pops off. CAUSE CORRECTION Pressure switch does not shut off motor when compressor out" reaches "cut- pressure.
PROBLEM KrfSSking CAUSE Noise. Possible valve. defect CORRECTION in safety Operate safety valve manually by pulling on ring. If valve still leaks, it should be replaced. Defective check valve. Remove and clean, or replace. Compressor not supplying enough air to operate° accessories. is Prolonged air. excessive Decrease amount of air usage. Compressor enough use of is not large for air requirement. Check the accessory air requirement.
PROBLEM _)r run. will not CAUSE CORRECTION Let motor cool off and overload switch will Motor overload protection switch has tripped automatically Tank pressure exceeds pressure switch "cut-in" Motor will start automatically when tank pressure drops below "cut-in" pressure of pressure switch. pressure. Extension cord is wrong length or gauge. Check valve stuck reset. Check for proper and cord length. open, Remove gauge wire and clean, or replace.
Parts List for 919-16561 Type 3 Item Number_ Part Number Description 1 LA-2876 LABEL 2 TIA-4200 VALVE 3 ACG-18 CUP SADDLE 4 SSF-990 SCREW 5 SSW-7482 COI'_NECTOR 6 AC-0780 NUT 7 AC-0781 O-RING 8 Z-D24960 ASSY 9 N000323 VALVE GLOBE 200 PSI 1 9 N000323 VALVE GLOBE 200 PSI 1 10 SSP-7811 ASSY NUT 11 SSG-3105 ORING 306/296ID 073/ 12 A19712 VALVE CHECK 1/2NPT 13 SSP-7821-1 NUT .
Parts List for 919-16561 Type 3 ItemNumbe_ _ PartNumber Description Qty Required 27 ACG-408 AS SY FASTENER 3 29 ACG-14 SHROUD FRONT 30 ACG-61-2 SHROUD REAR 32 SSF-554 SCREW 33 ACG-12 ELEMENT 34 _3C-0783 COVER INTAKE 36 LA-3027 LABEL DRAIN 37 D23194 LABEL 40 N004065 SPEC.
Parts List for 919-16561 Type 3 ItemNumb_ PartNumber Description 114 Z-AC-0032 ASSY 115 ACG-45 ORFNG P/L HEAD 2 116 AC-0779 GASKET 1 117 AC-0805 HEAD MACHR,_qNG 118 AC-0784 HEAD MACHINE 119 AC-0798 SCREW 120 K-0650 KIT COMP 121 SSF-3158-1 SCREW 835 N004083 INSTRUCTION 876 D29144 KIT START Qty Required VALVE PLATE 2 HEAD 1/2 1 HIGH PR 1 .250-20X1.25 RING H REPLAC #10-24X.750 1 TH 1 MANUAL 1 CAP WEG MO COPYRIGHT(c) 2005. All Rights Reserved.
27 29 19 6 11 13 20 8 33 34 32 30 44 18 4 3 59 21 10 24 27 12 14 45 40 41 25 36 60
GARANTJA ........................................................... 28 GUADRO DE ESPECIFICAGIONES 29 ....................................... DEFINICIONES DE NORMAS DE SEGURIDAD IMPORTANTES INSTRUOCIONES ............................. DE SEGURIDAD 29 ...................... 29-34 GLOSARIO ........................................................... 35 ACGESORIOS 35 ....................................................... CiCLO DE SERMIClO ..................................................
Modelo N° POt_cia de trabajo DiAmetro interior Carrera- Atta Presi6n 919,165613 *2,9 HP 2,375 pulg. (6,03 mm) .54 putg. (1,37mm) 1,45 pulg. (3,7 mm) 240V/60/1 15A Acci6n retardada 60 Galones ( 227,1 litros) 145 psig 175 psig .'9,6 Calibre de libras por pulgada cuadrada *9,0 Calibre de libras por pulgada cuadrada Baja Presi6n Voltaje-corriente manofb.
_ &QUte PUEDE o RIESGO DE EXPLOSION O INCENDIO COMO SUCEDER? EVITARLO Es normal que los contactos efTctricos dentro del motor y el interruptor de presiTn produzcan chispas. • Opere siempre el compresor en un Area bien ventilada libre de materiales combustibles, gasolina o vapores de solventes. Si tas chispas e!Tctricas del compresor entran en contacto con vapores inflamabtes, pueden encenderse, provocando un incendio o una explosi6n.
, La exposici6n a productos quimicos en el potvo producido por las herramien_,4as el6ctricas al lijar, aserrar, esmerilar, taladrar y otras actividades de la construcci6n puede ser peligrosa. • Los materiates pulverizados como pintura, solventes para pinturas, removedor de pintura, insecticidas y herbicidas pueden contener vapores daSinos y venenos. __ RIESGO DE • Trabaje en un _rea con buena ventilaci6n cruzada.
&QUE PUEDE • SUCEDER? COMO Su compresor de aire funciona con electricidad. Como cuaiquier otto mecanismo que funciona con electricidad, si no se Io utiliza correctamente puede provocar descargas el6ctricas. • EVITARLO Nunca haga funcionar el compresor at aire libre cuando esta lloviendo o en condiciones de humedad. Nunca haga funcionar el compresor Sin tas cubiertas de protecci6n o si est&n daSadas.
- ---_ ,_. _ -- -- RIESGO DE SUPERFICIES CALIENTES i.,QU¢_ PUEDE • d =i! [_ ;Ti -- _-- COMO SUCEDER? Tocar metal expuesto como el cabeza] del compresor, el cabezal del motor, el escape del motor, o los tubos de satida puede provocar quemaduras graves. = • 0 EVITARLO Nunca toque ninguna parte metalica expuesta del compresor durante o inmediatamente despu_s de su funcionamiento. El compresor continuar_ caliente durante varios minutos despu6s de su funcionamiento.
I_ _ R_ESGO &QUE PUEDE 6 DE OPERAC_ON SUCEDER? COMO La operaci6n insegura de su compresor de aire podria producir lesiones graves o ta muerte, a usted mismo o a otras personas.
Fa_aricese con los siguientes t6rminos, antes de operar la unidad: OFM: (Cubic feet per minute) Pies cQbicos por minuto. SOFM: (Stardard cubic feet per minute) Pies cQbicos estAndar pot minuto; una unidad de medida que permite medir la cantidad de entrega de aire.
C_tenido de la Caja 1 - Compresor de aire 1 - Bolsa de piezas conteniendo siguiente: 1 - Manual det operador Desembalaje 1. _ iesgo de Operaci6n Lasegura. Podr_ ser necesario apuntalar o soportar un iado del equipo al extraer ia plataforma, porque el compresor de aire tenderd a inclinarse. 1 - Manual de piezas 4 - Arandetas de 5/8 po Herramientas ensamble 1 - necesarias para el llave de tubo o de boca de 9/16 po Taladro el6ctrico COMO PREPARAR Ubicaci6n 2.
orificios de la superficie, con el de las patas del compresor de aire. 5. Cotoque las (4) arandelas (suminis_tradas) entre el piso y las patas det compresor. Si fuese necesario, pueden colocarse cuSas s61idas entre las arandelas y el piso a fin de distribuir en forma pareja el peso sobre las cuatro patas. Vea ta figura siguiente. 6. 7. Este artefacto debe conectarse al terminal met&lico de un sistema de cableado permanente a tierra para equipos o al terminal del artefacto.
4. El circuito cuenta con un disyuntor de 15 amperios o un fusible de acci6n o_jetardada de 15 amperios. NOTA: Si el compresor est& conectado a un circuito protegido por fusibles, use s61o fusibles de acci6n retardada. Los fusibles de acci6n retardada deben estar marcados con la letra "D" en siguientes son pautas para tener presente al montar el sistema de distribuci6n del compresor de aire. Canad_ y "T" en EE.UU.
COLUMNA DE DEBECHOS COMPRESE(_N DE A|RE SISTEMA T|PICO DE DiSTR|BUCION DE AIRE VALVULA-GRIFO 39- SP DE PURGA N004083
C_ozca su compresor de aire LEA ESTE MANUAL DEL PROPtETARIO Y SUS NORMAS DE SEGURIDAD ANTES DE OPERAR LA UNIDAD. Compare las ilustraciones contra su unidad a fin de familiarizarse con la ubicaci6n de los distintos controles y regulaciones. Conserve este manual para referencias futuras. Descripci6n de operaciones Familiaricese con estos controles antes de operar la unidad.
Antes de poner en marcha Procedimiento Riesgo de Operaci6n Lasegura. Si las siguientes instrucciones no fuesen seguidas estrictamente, podran ocurrir serios dafios.Este procedirniento es necesario antes de poner en servicio al compresor de aire, y cuando la valvula reguladora o ia bomba completa del compresor haya sido reemplazada. 1. AsegQrese queta palanca On/Auto/Off est6 en la posici6n "Off". 2. Vuelva a verificar todas las conexiones.
2. Cierre la vAlvula de asiento. _o'_ 3. Conecte la manguera y accesorios. _NOTA: Cuando se utilicen accesorios especificados para menos de 175 psi deber& instatarse un regulador. Riesgo de operacibn insegura. Sostenga ia manguera firmemente con ias manos al instalarla o desconectarla para evitar la desconexi6n repentina de ta manguera Riesgo de operaci6n msegura. Et aire comprimido de la unidad puede contener condensaci6n de agua y emanacibn de aceite.
RESPONSABILIDADES DEL CLIENTE Antes de cada Diariamente o luego de cada uso USO Veriflque ta v,_lvula de seguridad Drenaje del tanque Fiftro de aire Cada 40 horas Anuatmente X x X1 VAlvulas de entrada y escape de la bomba del compresor de aire inspecci6r_ de eventuales X fugas en las caSedas de aire y las conexiones. 1- M#,s frecuente en condiciones polvorientas o hQmedas, X NOTA: Vea en la secci6n Operaci6n para la ubicaci6n de los controfes. _IB_V_I'_'.
COMO DRENAR EL TANQUE Riesgo de _, operacion insegura. Riesgo pot ruidos. Los tanques de aire contienen aire de alta presi6n. Mantenga la cara y otras partes del cuerpo lejos de la salida det drenaje. Utilice anteojos de seguridad ANSI Z87.1 (CAN/CSA Z94.3), ya que al drenar se pueden desprender residuos hacia la tara. Utilice proteccibn auditiva ANSi S12.6 (S3.19), ya que el ruido del flujo de aire es alto durante el drenaje.
|NSPECCION DE LAS CAttIER|AS DE AIRE Y LAS CONEXIONES PARA DETJ_CTAR FUGAS 1. 2. Ponga en marcha et compresor de aire para permitir inspeccionar la existencia de fugas de aire, Aplique una solucion jabonosa a todos los acoplamientos de aire y ias conexiones / caSerias. 3. Corrija cualquier p6rdida encontrada.
de alivio de presi6n de la v_Jvula de retencion. , Desenrosque la v&lvula de retenci6n gir&ndola hacia la izquierda usando una Ilave de boca de 7/8 po. Tome nora de la orientaciSn para volverla a ensamblar. ador abierta nada es visible En posici6n 8. Usando un destornillador, empuje con cuidado el disco de la vAlvula hacia arriba y hacia abajo. NOTA: El disco de la v&lvuta debe moverse libremente hacia arriba y hacia abajo sobre un resorte que detiene el disco de ta v_Ivula en la posici6n cerrada.
W_,_=_,Vjd:_d_rd , Riesgo de Operaci6n Insegura. La unidad arranca autom_ticamente cuando estb enchufada. AI hacer el mantenimiento, el operador puede quedar expuesto a fuentes de corriente y de aire comprimido o a piezas movibles. Antes de intentar hacer reparaciones, desconectar el compresor del tomacorriente, drenar ia presion de aire del tanque y esperar a que el compresor se enfrie. PROBLEMA Presi6n excesiva deI tanque la vAIvula de seguridad se dispara. ° Las conexiones pierden aire.
PROBLEMA Gcg49eteo. El compresor no esta suministrando suficiente cantidad de aire para operar los acoesorios. N004083 CAUSA CORRECCION Posible defecto en la vb,lvula de seguridad. Opere la v&lvula de seguridad manuatmente tirando de su anillo. Si la v&Ivula aun pierde, deberA set reemplazada. Posible defecto en la v,_lvufa de seguridad. Extraiga y timpie o reemplace. Excesivo y prolongado uso del aire. Disminuya la cantidad de uso de aire.
PROBLEMA El_m_tor no funciona. CAUSA CORRECCION El interruptor de protecci6n des obrecarga del motor se ha abierto. La presi6n del tanque excede la presi6n de "corte m&ximo" del interruptor de presi6n. Deje enfriar el motor y el interruptor de sobrecarga se reajustar& autom_.ticamente. El motor arrancar,_ autom&ticamente cuando la presi6n del tanque caiga por debajo de fa presi6n de corte m&xima del interruptor de presi6n. El cord6n de extensi6n es del largo o calibre equivocados.
N004083 5O-SP
Repair Protection Contratos de Proteccibn para Agreements Congratulations on making a smart puc_'_ase. Your new Craftsman ® product is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation. Feticitaciones por hacer una compra inteligente.
Your Home For repair- in your home - of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter ° who made it, no matter who sold it! For the replacement parts, accessories and owner's manuals that you need to do-it-yourself. For Sears professional installation of home appliances and items like garage door openers and water heaters. 1-800-4-MY-HOME ® (1-800-469-4663) w,_w,sears.com Anytime, dayor night (U.S.A. and Canada) www.
