Owner's Manual I CRRFTSMRNq 5.5 Horsepower 2400 PSI 2.2 GPM PRESSURE WASHER Model No. 919.769063 • Safety Guidelines • Assembly • Operation • Maintenance • Storage • Troubleshooting • Repair • Espao_ol Parts CAUTION: Read the Safety Guidelines and All Instructions Carefully Before Operating. Sears, A04549 Rev. 1 Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. visit our craftsman website: www.sears.
kf;_ :] ml=1[o]_ [_o] _i nl=1_k_'_ WARRANTY ................................................ SPECIFICATION CHART ..................................... SAFETY GUIDELINES- DEFINITIONS ........................... 2 3 3 IMPORTANT SAFETY INSTRUCTIONS ........................ BOX CONTENTS ............................................ ASSEMBLY ................................................ OPERATION ............................................. 3-7 7 8 9-13 MAINTENANCE ........................................
[...__o,][2ijI[o]_[ Eo,]:r:_:Vnl Model No. Pressure Washer Pressure Flow Rate 919.769063 Cleaning Units (PSI x GPM) 5280 Engine RPM 3600 Rated Horsepower Spark Plug Gap Gasoline Capacity Oil .58 quarts ( .55 liters) capacity 5.5 .030" (0.76mm) .29 gallons (1.1 liters) SAE 30 weight 2400 PSI 2.2 GPM This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS.
Operation, Do not operate this unit until you have read and understand this Operators Manual and the Engine Owners Manual for Safety, and Maintenance Instructions. READ AND SAVE THESE INSTRUCTIONS HAZARD RISK OF EXPLOSION WHAT CAN OR FIRE HOW TO PREVENT IT HAPPEN • Spilled gasoline and it's vapors can become ignited from cigarette sparks, electrical arcing, exhaust gases, and hot engine components such as the muffler. • Shut off engine and allow it to cool before adding fuel to the tank.
HAZARD RISK TO FLUID INJECTION WHAT CAN HOW TO PREVENT IT HAPPEN • Your washer operates at fluid pressures and velocities high enough to penetrate human and animal flesh, which could result in amputation or other serious injury. Leaks caused by loose fittings or worn or damaged hoses can result in injection injuries. DO NOT TREAT FLUID INJECTION AS A SIMPLE CUT] See a physician immediately] • Never place hands in front of nozzle. • Direct spray away from self and others.
RISK OF INJURY OR PROPERTY DAMAGE HAZARD WHEN TRANSPORTING OR STORING WHAT CAN HAPPEN HOW TO PREVENT IT • Fuel or oil can leak or spill and could result in fire or breathing hazard, serious injury or death can result. Fuel or oil leaks will damage carpet, paint or other surfaces in vehicles or trailers. If pressure washer is equipped with a fuel shut-off valve, turn the valve to the off position before transporting to avoid fuel leaks.
HAZARD _91SK OF INJURY WHAT CAN FROM SPRAY HOW TO PREVENT IT HAPPEN • High velocity fluid spray can cause objects to break, propelling particles at high speed. • Light or unsecured objects can become hazardous projectiles. • Always wearANSI approved Z87 safety glasses.Wear protective clothing to protect against accidental spraying. • Never point wand at, or spray people or animals. • Always secure trigger lock when wand is not in service to prevent accidental operation.
Place handle assembly onto frame and connect handle to frame. NOTE: Knobs are assembled to inside of frame. 1, Remove Loosen Place grooves in accessories panel assembly onto screws and slide panel assembly into place. Scows Connect wand to gun. Tighten securely. Attach high pressure hose to gun. Tighten securely. d. 5. A_549 To Assemble Accessories Panel a. Remove top screws on handle assembly. b. Loosen bottom screws on handle assembly.
READ THIS OPERATION MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. Chemical High _Pressure Air Filter Engine Lever MultiAdjustable Spray Wand High Pump PRESSURE WASHER Chemical Hose: Feeds cleaning agents into the pump to mix with the pressurized water. See How To Apply Chemicals/Cleaning Solvents in Operation section of this manual.
PRESSURE WASHER TERMINOLOGY 2. PSI: Pounds per Square Inch. The unit of measure for water pressure. Also used for air pressure, hydraulic pressure, etc. GPM: Gallons Per Minute. The unit of measure for the flow rate of water. CU: Cleaning Units. GPM multiplied PSI. GPM x PSI = CU by Bypass Mode: Allows water to re-circulate within pump when the gun trigger is not pulled.
For low pressure operation, extend the nozzle of the multi-adjustable spray wand as shown. low pressure The powerful spray from your pressure washer is capable of causing damage to surfaces such as wood, glass, automobile paint, auto striping and trim, and delicate objects such as flowers and shrubs. Before spraying, check the item to be cleaned to assure yourself that it is strong enough to resist damage from the force of the spray.
BEFORE STARTING Read and understand all Important Safety Instructions in the front of this manual and the following Cautions and Warnings before starting the pressure washer. • • • Filler Never fill fuel tank completely. Fill tank to 1/2" below bottom of filler neck to provide space for fuel expansion. Wipe any fuel spillage from engine and equipment before starting engine. Never fill fuel tank indoors. Never fill fuel tank when engine is running or hot. Do not smoke when filling fuel tank.
8. 9. Turn fuel valve to the ON position, 1/4 turn counterclockwise. Move the choke control lever to the CHOKE ON N position and the throttle control to the FAST position. NOTE: No choke is needed to start a warm engine. 10. Pull starter grip slowly until you feel resistance, then pull briskly. Return starter grip gently. Pull rope with a rapid full arm stroke. Let rope rewind slowly. Repeat if necessary. If the engine does not start after two pulls, pull the trigger to relieve the pressure. 11.
CUSTOMER RESPONSIBILITIES MAINTENANCE TASK TABLE Every 25 hours or Before each use ENGINE check oil level Every 50 hours or yearly yearly yearly X change oil X check air filter clean/replace Every 100 hours or X X spark plug PRESSURE WASHER checWclean inlet screen X check high pressure hose × check soap and chemical hose and filter × check gun and wand for leaks × prepare for storage Prepare unit for storage if it is to remain idle for longer than 30 days ENGINE ___o_wPi To Chec
To Change Oil Air Cleaner Drain the engine oil when the engine is warm. Warm oil drains quickly and completely. 1. Turn the fuel valve to the OFF position, 1/4 turn clockwise. 2. Place a suitable container next to the engine to catch the used oil. 3. Remove filler cap/dipstick and drain the oil into the container by tipping the engine toward the oil filler neck. A dirty air cleaner will restrict air flow to the carburetor and cause poor engine performance.
Clean and Replace Spark Plug Change the spark plug every 100 hours of operation or once each year, whichever comes first. This will help your engine to start easier and run better. 3. Pull trigger on gun handle to relieve any water pressure. 4. Disconnect the wand from the gun. Remove the nozzle from the end of the wand with the 2mm allen wrench provided as shown. 5. .030" (0.76 MM) Wire Gauge 6. Resistor PUMP This screen filter should be checked periodically and cleaned if necessary. 1.
ENGINE PUMP IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as the carburetor, fuel filter, hose or tank during storage. Also, experience indicates that alcohol-blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.
8. 9. Pull engine starter rope slowly several times until antifreeze comes out of high pressure hose connection of pump. Remove short hose from water inlet of pump. PROBLEM Engine will not start A04549 *Windshield washer fluid may also be used CORRECTION CAUSE No fuel. 1. Add Fuel. Pressure builds up after two pulls on the recoil starter or after initial use. Not choked. 2. Squeeze gun trigger to relieve pressure. 3. Choke engine, place engine in the choke position. 4.
PROBLEM No or low pressure (initial use) (continued) Will not draw chemicals CORRECTION CAUSE 6. 6. Air in hose. Turn off the engine, then the water source. Disconnect the water source from the pump inlet and turn the water source on to remove all air from the hose. When there is a steady stream of water present, turn water source off. Reconnect water source to pump inlet and turn on water source. Squeeze trigger to remove remaining air. 7. Choke lever in the "Choke" position. 8.
PROBLEM No or low pressure (after period of normal use.) CORRECTION CAUSE 1. 2. Worn seal or packing. Worn or obstructed valves. 1. Have replaced by AWSC. 2. Have replaced by AWSC. 3. Worn unloader piston. 3. Have replaced byAWSC. Water leaking at gun/wand connection 1. Worn or broken o-ring. 1. Check and replace. 2. Loose hose connection. 2. Tighten. Water leaking at pump 1. Loose connections. 1. Tighten. 2. Piston packings worn. 2. Have replaced by AWSC. 3.
I :! _l_/:I I :! I _:I :i _.'1 Pressure Washer Model Number 919.
I :I :1:7_.I I :I 1:7_._ :_ i__] Pressure Washer Model Number 919.
II'! =lq;IlI'_ I_l =_I_'_ Pressure Pump Model Number A04034 6 1 2 4 5 6 7 Part # D24573 A03928 H061 H068 Vl 61 F187 Not Shown: H140 Chemical Hose, Description Hose, 3/8 x 12" Unloader Kit Swivel Nut, Garden Hose Swivel, 3/8" Chemical Injector Inlet ScreenFilter 23- ENG A04549
;! =1__'I I;! #'-'I ;tl I__] Honda Engine Model Number GCV160A CYLINDER BARREL 2=_-B03¢0 Ref 1 2 3 4 5 6 7 8 Description Cylinder Assembly Clip, Valve Guide Cover, Head Cover, Breather (Breather Valve Assy) Bolt, Flange (6x12) (CT2OO) Bolt, Flange (6x14) Oil Seal (25.
--!_ _:I I--!1_:I --t1__] Honda Engine Model Number GCV160A OIL PAN 12 10 _i_ Ref 1 2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 _ Z_04-}_O_O0 12 Description Pan Assembly, Oil (SAE) Gasket, Oil Filler Cap Shaft, Governor Holder Governor Assembly Weight Governor Holder, Governor Weight Pin, Governor Weight Slider, Govenor Shaft, Governor Arm Bolt, Flange (6xl 4) Bolt, Flange (6x25) Washer, Thrust (28x41.25x6) Clip, Governor Holder Oil Seal (28x41.
I :! _l_:I I :! I _/:I :i _.'] Honda Engine Model Number GCV160A CRANKSHAFT I® _i° I Ref 5 6 Description Washer, Thrust Crankshaft A04549 i__10_.
I -'!_ :,/_'II -'!1__'I-'tl J-] Honda Engine Model Number GCV160A CRANKSHAFT Ref 1 2 3 4 5 6 Description Piston Pin, Piston Rod Assy.
I :! =l;/:I I :! I _:I :i _.'] Honda Engine Model Number GCV160A CRANKSHAFT PULLEY 12 13---_D Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 Description Pulley, Camshaft Shaft, Cam Pulley Belt, Timing (84HU7 G-2O0) Arm, In. Valve Rocker Arm, EX. Valve Rocker Shaft, Rocker Arm Valve, In. Valve, Ex Spring, Valve Retainer, In. Valve Spring Screw, Tappet Adj. Nut, Tappet Adj. O-Ring (6.8xl.
I ;I =1:7_.I I ;I 1:7_.I ;i ,_.'] Honda Engine Model Number GCV160A CRANKSHAFT PULLEY 1 T 2 Ref 1 2 3 4 Description Starter Assy.
I ;I _1:7__ I ;I 1:7__ ;i __] Honda Engine Model Number GCV160A FAN COVER Ref 1 2 3 4 5 Description Rubber, Supporter (1O7mm) Petcock Assy. (MAN) Bracket, Petcock Cap Assy., Fuel Tank Tube, Fuel 6 8 9 10 11 12 13 14 Cover, Fan *NHl*(black) Collar, Ft. Turn Signal Bolt, Stud Screw-Washer (5xl O) Bulk Hose, Fuel (5.5x800) (5.
-'!_ __'I I-'!1r,/_'1 -'tl 6_ Honda Engine Model Number GCV160A CARBURETOR ! ' Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Description Gasket Set Float Set Chamber Set, Float Screw Set Screw Set B Screw Set Carburetor Assembly (BB62B D) Valve, Float Nozzle, Main Insulator, Carburetor Gasket, Insulator Gasket, Carburetor Gasket, Carburetor (Choke Side) Guide, Air Screw, Pan (5x6) Jet, Main (#60) Jet, Main (#62) Jet, Main (#65) Screw Set, Drain Part Number 16010-883-015 16013-ZL1-003 16015-887-782 1601
Honda Engine Model Number GCV160A AIR CLEANER Ref 1 2 3 5 6 7 8 Description Tube Breather Element, Air Cleaner Case Assembly, Air Cleaner Gasket, Air Cleaner Cover, Air Cleaner Bolt, Flange (6x86) (CT200) Bolt, Flange (6x14) A04549 Part Number 15721-ZM0-000 17211-ZL8-000 17220-ZM0-000 17228-ZM0-000 17231 -X0L-000 90003-Z0L-000 95701-06014-08 32- ENG H/C 5580154 5580402 5580410 5664560 6673255 5580964 2374742 ety 1 1 1 1 1 2 1
I-'!=1__,II:1 I__'I-'__ Honda Engine Model Number GCV160A MUFFLER 4 f Ref 1 2 3 4 5 Description Muffler Protector, Muffler Bolt, Flange (6x79) (CT200) Bolt, Flange (6x12) (CT200) Gasket, Muffler Part Number 18310-ZMO-O00 18321-ZL8-000 90004-ZL8-000 90013-883-000 18381-ZL8-305 33- ENG H/C 5580485 5580501 5580972 0636845 5737457 ety 1 1 2 3 1 A04549
I:! _l_/:I I:! I _:I :i _.
I:!_1__,_I:11__,_:i _ Honda Engine Model Number GCV160A CONTROL (2) 19 z_t Ref 1 2 3 4 5 6 7 8 9 Description Arm, Governor Rod, Governor Spring, Governor Spring, Throttle Return Spring, Lever Washer, Control Lever Plate, Lever Center Spacer, Control Lever Base Control Part Number 16551-ZM0-000 16555-ZMO-OOO 16561-ZMO-V30 16562-ZMO-OOO 16574-ZE1-000 16575-ZE2-WOO 16577-ZMO-V30 16578-ZE1-000 16580-ZMO-V30 H/C 5580311 5580329 6315725 5580352 1427384 3678679 6315741 1427400 6315758 1 1 1 1 1 1 1 1 1 10
I ;I =I_7_,_ I ;I I _7_,_ ;_tt_'.] Honda Engine Model Number GCV160A LABELS Ref Description 1 Mark, Emblem (5.
rnq_'_-tW_'II"] = E_o__i nl=1_I I,,_o_'_ GARANTIA ................................................. GRAFICO DE ESPECIFICACIONES ............................. 37 38 PAUTAS DE SEGURIDAD 38 - DEFINICIONES ...................... INSTRUCCIONES IMPORTANTES DE SEGURIDAD CONTENIDO DE LA CAJA .................................... ENSAMBLAJE .............................................. OPERACION ............................................. MANTENIMIENTO ALMACENAJE ............. 44-48 ....................
[_*']_;]_][_o] I "1:=1 [_.__o,][o]_]_..'] Modelo N° 919.769063 Lavadora a presi6n Presi6n 2400 PSI Promedio de flujo Unidades de limpieza (PSI x GPM) RPM del Motor 8,3 I/m (2.2 GPM) Potencia especificada en HP Luz de bujfa Capacidad del tanque de gasolina Capacidad de aceite 0,55 litros (0.58 cuartos de gal6n) 5.5 5280 3600 0,76 mm (.030") 1,1 litros (0.29 galones) SAE 30 de densidad Este manual contiene informacion que es importante para que usted sepa y comprenda.
funcionar Lea el Manual de funcionamiento. Para su seguridad, armado, funcionamiento e instrucciones de mantenimiento, no haga el equipo hasta haber le|do el Manual de funcionamiento. LEA Y CONSERVE ESTAS INSTRUCCIONES RIESGO RIESGO DE EXPLOSION QU# PUEDE 0 INCENDIO OCURRIR COMO PREVENIRLO • La gasolina derramada y sus emanaciones pueden ineendiarse con las chispas de un cigarrillo, amos electricos, el escape de la combusti6n y componentes calientes del motor tales como el silenciador.
RIESGO DE LESIONES O DANOS A LA PROPIEDAD RIESGOO ALMACENAR. AL TRANSPORTAR QUle PUEDE • OCURRIR COMO El derramamiento de combustible o aceite puede originar un incendio o el riesgo de su inhalacion, ello puede determinar una lesi6n seria o la muerte. Las perdidas de combustible o aceite pueden dafiar alfombras, pintura u otras superficies en vehiculos o remolques.
RIESGO RIESGO DE FUNCIONAMIENTO QUI_ PUEDE • INSEGURO COMO OCURRIR PREVENIRLO • No use soluciones cloradas ni otros compuestos corrosivos. • Familiarfcese con el funcionamiento y controles de la lavadora a presi6n. • Manteega la zona de operaciones libre de personas, animales domesticos y obstaculos. • No haga funcionar el producto siesta fatigado o bajo la influencia del alcohol o drogas. Mantengase alerta ee todo momento. • Jamas desactive los mecanismos de seguridad de este producto.
RIESGO _ RIESGODE LESIONESPROVENIENTESDEL ROCIADO QUle PUEDE OCURRIR COMO • El rociado de los Iiquidos a alta velocidad puede causar la rotura de algunos objetos proyectando sus particulas violentamente. • Los objetos livianos o los que no est@n sujetos se pueden convertir en proyectiles peligrosos. • • • • PREVENIRLO Use siempre anteojos de seguridad que cumplan con la norma Z87 de ANSI. Use siempre ropa especial para protegerse del rociado accidental.
1. Coloque el conjunto del manillar en el bastidor y conectelo al mismo. NOTA: Las perillas son ensambladas hacia adentro del bastidor. Retire c. Coloque las muescas del panel de accesorios sobre los tomillos y deslice el panel hasta colocarlo en posici6n. Tornillos 2. Conecte la varilla a la pistola. firmemente. Ajuste 3, Conecte la manguera de alta presi6n a la pistola. Ajuste firmemente.
LEAESTE MANUAL DEFUNCIONAMIENTO YSUS REGLAS DESEGURIDAD, ANTES DE HACER FUNCIONAR LAUNIDAD. Compare lasilustraciones consuunidad para familiarizarse conlaubicaci6n desuscontroles yregulaciones. Conserve estemanual para referencias futuras.
TERMINOLOGiA DE LA LAVADORA A PRESION 2. PSh (Pounds per Square Inch) Lb/Pulg 2. Es una unidad de medida para la presi6n del agua. Tambi@n se usa para medir la presi6n neumAtica, presi6n hidrAulica, etc. Equivale a 49 pascales. GPM: (Gallons per Minute). Galones por rninuto. Es la unidad de rnedida para el flujo de agua. Equivale a 3,8 L/min. COMO No permita que la unidad funcione por mas de dos minutos sin apretar el gatillo porque se recalentara y se dahara bomba.
Para rociar a baja presi6n, extienda la boquilla multiregulable como se muestra. 3. Regule la boquilla multirregulable en la posici6n de presi6n m_s baja. Lea el pArrafo "Uso de la varilla rociadora", en esta secci6n. 4.
ANTES DE COMENZAR medidora Lea y comprenda todas las instrucciones importantes que se encuentran al comienzo de este manual y a las siguientes precauciones y advertencias, antes de dar arranque a la lavadora a presibn. • 3, Verifique est6 en bomba, La cara fuera. 4. Conecte la manguera de alta presi6n a la salida de la bomba. 5. Conecte el suministro de agua a la entrada de la bomba. JAMAS Ilene el tanque de combustible completamente.
8, Coloque la vAIvula de combustible en la posici6n ON, gir_ndola 1/4 de vuelta en sentido antihorario. 9. Mueva la palanca de control de cebado a la posici6n CHOKE ON, y la del control de aceleraci6n Si el motor no arrancase luego presione el gatillo del segundo intento, para aliviar la presibn. 11. Si el cebador hubiese sido utilizado _1 para la puesta en marcha del motor, mueva la palanca del cebador a la posici6n OFE a la posici6n FAST.
TABLA DE RESPONSABILIDADES TAREA DE DEL CLIENTE Cada 25 horas o anualmente Antes de cada use MANTENIMIENTO Cada 50 horas o anualment_ Cada 100 horas o anualmente MOTOR X Verifique el nivel de aceite Cambie el aceite X Verifique el filtro de aire Limpie / reemplace LAVADORA X X la bujia A PRESION Verifique / limpie la rejilla de entrada X inspeccione presi6n X la manguera de alta inspeccione la manguera del jab6n, productos quimicos y el filtro X Verifique la existencia de p6rdidas X s
Cambio Filtro de aire de aceite Drene el aceite del motor mientras el mismo se encuentre caliente. El aceite Un filtro de aire sucio restringirA el flujo del aire al carburador y sera la causa de una eficiencia pobre del motor. Inspeccione el filtro cada vez que se ponga el motor en marcha. Limpie el filtro con mayor frecuencia si el motor debe ser operado en zonas muy polvorientas. caliente drena m_s rApida y completamente. 1.
Limpieza y reemplazo de las bujias 3, Cambie las bujias cada 100 horas de operaci6n o una vez al afio, Io que ocurra primero. EIIo ayudar_ a su motor a facilitar su arranque y funcionar mejor. Medida 4. 5. Apriete el gatillo del mango de la pistola para aliviar la presi6n del agua. Desconecte la varilla rociadora de la pistola. Remueva la boquilla del extremo de la varilla con una Ilave Allen de 2 mm. provista, tal como se muestra. de alambre 0.76 mm (.
MOTOR IMPORTANTE: Ee importante prevenir la formaci0n del dep6sito de gomas en partes esenciales del sistema de combustible, tales como el carburador, el filtro de combustible, manguera o el tanque durante el periodo de almacenaje. Asimismo, la experiencia indica que los combustible con alcohol (llamados gasohol o los que usan etanol o metanol) pueden atraer humedad, Io cual conduce a la separaci6n y formacion de _cidos durante el almacenaje.
Tire varias veces lentamente de la soga de arranque hasta que el anticongelante salga por la conexi6n de la manguera de alta presi6n en la bomba. PROBLEMA El motor no arranca 9. Extraiga la manguera corta de la entrada de agua de la bomba. 10. Reconecte el cable de la bujfa. *Tambi6n puede utilizarse el fluido lavaparabrisas. CORRECCION CAUSA 1. Sin combustible. 2. AcumulAci6n de presi6n despu_s de tirar dos veces de la cuerda del arrancador o despu_s del primer use. 3.
PROBLEMA CORRECCION CAUSA Nada o baja presibn (despu_s del uso inicial - Aire en la manguera. 6. continuacibn) Apagar el motor y luego cortar el suministro de agua. Desconectar el suministro de agua de la entrada a la bombay abrir el suministro de agua para eliminar todo el aire que haya en la manguera. Cuando se obtenga un flujo de agua constante, cerrar el suministro de agua. Reconectar el suministro de agua a la entrada de la bombay abrir el suministro de agua.
PROBLEMA Nada o baja presi6n (despues de un periodo normal de uso) Agua goteando en la conexi6n de la pistola/varilla rociadora Agua goteando de la bomba CORRECCION CAUSA 1. Sello gastado o empaquetadura atascada. V_lvulas gastadas u obstrufdas. 1. Reempl_celas 2. ReemplAcelas por AWSC. 3. Pist6n de descarga gastado. 3. ReemplAcelas por AWSC. 1. O-ring gastado o roto. 1. Verificar y reemplazar. 2. Acople de manguera flojo. 2. Ajustar. 1. Acoples flojos. 1. Ajustar. 2. por AWSC.
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