Owner's Manual i (RRFTSMRNq Permanently Portable Lubricated AIR COMPRESSOR Model No. 919.165361 • Safety Guidelines • Assembly • Operation • Maintenance • Service • Troubleshooting • Repair CAUTION: and Adjustments Parts Read the Safety Guidelines and All Instructions Operating. Carefully Before Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. Visit our Craftsman website: www.sears.
WARRANTY ................................................ 2 SPECIFICATION CHART ..................................... SAFETY GUIDELINES ...................................... GLOSSARY ................................................ ACCESSORIES ............................................. 3 4-8 9 9 DUTY CYCLE .............................................. INSTALLATION .......................................... OPERATION ............................................ MAINTENANCE .........................
Model No. 919,165361 Max. Developed Running HP Bore Stroke Voltage-Single HP 2 1 2.875" 1.25" Phase 120V Minimum Branch Circuit Requirement Fuse Type Air Tank Capacity 15 amps Time Delay 6 Approx. Cut-In Approx. Cut-out SCFM @ 40 psig 120 150 3.7 SCFM @ 90 psig 2.6 Refer to Glossary for abbreviations. [-.'Y.,I _1_ I_'d[€-lJ]Im]=1IqI_I ::_'_.,I m]::1_11 _1i II[e_]_._ This manual contains information that iS important for you to know and understand.
I I_ I_o] ;111P'.'q +IInl[,.'9'.,_ _1_ &'i __JL_[,._)III,_]LI_+']IIT[_o _+]L_,[,._ Save these instructions Improper operation or maintenance of this product could result in serious injury and property damage.
WARNING: Risk of Bursting Air Tank: The following conditions could lead to a weakening of the tank, and result in a violent tank explosion and could cause property damage or serious injury, What Could Haopen How To Prevent It Failure to properly drain condensed water from tank, causing rust and thinning of the steel tank. Modifications the tank. or attempted repairs Unauthorized modifications to the Drain tank daily or after each use.
WARNING: Risk of Electrical Shock What Could Happen _J How To Prevent It Your air compressor is powered by electricity. Like any other electrically powered device, If it is not used properly it may cause electdc shock. Never operate the compressor outdoors when it is raining or in wet conditions. Never operate compressor with protective covers removed or damaged. Repairs attempted by unqualified personnel can result in serious injury or death by electrocution.
WARNING: Risk of Burns How To Prevent It What Could Happen Never touch any exposed metal parts on compressor during or immediately after operation. Compressor will remain hot for several minutes after operation. Do not reach around protective shrouds or attempt maintenance until unit has been allowed to cool. Touching exposed metal such as the compressor head or outlet tubes, can result in serious burns. ,19",#.
WARNING: Risk of Serious Transporting Injury or Property Damage When Compressor (Fire, Inhalation, Damage to Vehicle Surfaces) What Could Happen How To Prevent It Oil can leak or spill and could result in fire or breathing hazard; serious injury or death can result, oil leaks will damage carpet, paint or other surfaces in vehicles or trailers, WARNING: Risk of Unsafe Always place COMPRESSOR on a protective mat when transporting to protect against damage to vehicle from leaks.
Become familiar with these terms before operating the unit. CFM: Cubic feet per minute. SCFM: Standard cubic feet per minute; a unit of measure of air delivery. PSlG: Pounds per square inch gauge; a unit of measure of pressure. Code Certification: Products that bear one or more of the following marks: UL, CUL, ETL, CETL, have been evaluated by OSHA certified independent safety laboratories and meet the applicable Underwriters Laboratories Standards for Safety.
IMPORTANT: The outlet being used must be installed and grounded in accordance with all local codes and ordinances. HOW TO SET UP YOUR UNIT Location of the Air Compressor Make sure the outlet being used has the same configuration as the grounded plug. DO NOT USE AN ADAPTER. See illustration. Locate the air compressor in a clean, dry and well ventilated area. The air compressor should be located at least 12" away from the wall or other obstructions that will interfere with the flow of air.
Extension Cords Voltage Using extension cords is not recommended. The use of extension cords will cause voltage to drop resulting in power loss to the motor and overheating. Refer to the specification chart for the voltage and minimum branch circuit requirements. Protection Risk of Unsafe Operation, Certain air compressors can be operated on a 15 amp circuit if the following conditions are met.
Know Your Air Compressor READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. On/Auto/Off Switch Description of Operation Become familiar with these controls before operating the unit. On/Auto/Off Switch: Turn this switch "ON" to provide automatic power to the pressure switch and "OFF" to remove power at the end of each use.
Air Compressor Pump (not shown): Compresses air into the air tank. Working air is not available until the compressor has raised the air tank pressure above that required at the air outlet. Check Valve: When the air compressor is operating, the check valve is "open", allowing compressed air to enter the air tank. When the air compressor reaches "cut-out" pressure, the check valve "closes", allowing air pressure to remain inside the air tank. Before First Start Up _Risk of Unsafe Operation.
Before How Each Start-Up: 1. Place On/Auto/Off "OFF". lever to 2. Turn the regulator knob counterclockwise to set the outlet pressure to zero. 3. Attach hose and accessories. NOTE: The hose or accessory will require a quick connect plug if the air outlet is equipped with a quick connect socket. 1. Turn the On/Auto/Off lever to "AUTO" and allow tank pressure to build. Motor will stop when tank pressure reaches "cut-out" pressure. 2.
Customer Responsibilities Before _=ach LJSe Check Safety Valve Daily or after each use • Drain Tank • Risk of Unsafe Operation. Unit cycles automatically when power is on. When servicing, you may be exposed to voltage sources, compressed air, or moving parts. Before servicing unit unplug or disconnect electrical supply to the air compressor, bleed tank of pressure, and allow the air compressor to cool. NOTE: See "Operation" the location of controls. To Check Safety To Drain Tank 1.
ALL MAINTENANCE AND REPAIR OPERATIONS NOT LISTED MUST BE PERFORMED BY A TRAINED SERVICE TECHNICIAN. NOTE: The hose clamp is not reusable. You must purchase a new hose clamp, see the Parts List Manual or purchase a standard hose clamp at a local hardware store. _Risk 5. Unscrew the check valve (turn counterclockwise) using a socket wrench. 6. Make sure the valve disc moves freely inside the check valve and the spring holds the disc in the upper, closed position.
To Replace NOTE: Arrow indicates flow of air. Make sure it is pointing in the direction of air flow. Regulator 1. Release all air pressure from air tank. See "To Drain Tank" in the Maintenance section. 2. Set the On/Auto/Off lever to "OFF" and unplug unit. 3. Using an adjustable wrench remove the outlet pressure gauge and quick connect from the regulator. 4. Remove the regulator. 5. Apply pipe sealant tape to the nipple on the standpipe. 6. Assemble the regulator and orient as shown. 7.
Before you store the air compressor, make sure you do the following: Risk of Bursting. Water will condense in the air tank. If not drained, water will corrode and weaken the air tank causing a risk of air tank rupture. 1. Review the "Maintenance" section on the preceding pages and perform scheduled maintenance as necessary. 2. Set the On/Auto/Off lever to "OFF" and unplug unit. 7. 3. Turn the regulator counterclockwise and set the outlet pressure to zero. 4.
d:{ollJ :] il ::F,."] -"[oIo]l III _[I _Risk of Unsafe Operation. Unit cycles automatically when power is on. When servicing, you may be exposed to voltage sources, compressed air, or moving parts. Before servicing unit unplug or disconnect electrical supply to the air compressor, bleed tank of pressure, and allow the air compressor to cool. PROBLEM CAUSE CORRECTION Pressure switch does not shut off motor when compressor reaches "cutout" pressure.
PROBLEM Pressure reading on the regulated pressure gauge drops when an accessory is used. CAUSE CORRECTION It is normal for "some" )ressure drop to occur. If there is an excessive amount of pressure drop when the accessory is used, adjust the regulator following the instructions in the "Description of Operation" paragraph in the "Operation Section. NOTE: Adjust the regulated )ressure under flow conditions (while accessory is being used). Prolonged excessive use of air.
PROBLEM Motor will not run. CAUSE CORRECTION Fuse blown, cimuitb_aker tdpped. Check fuse box for blown fuse and replace as necessary. Reset circuit breaker. Do not use a fuse or circuit breaker with higher rating than that specified for your particular branch circuit. Check for proper fuse. You should use a time delay fuse. Check for low voltage )roblem. Check the extension cord. Disconnect the other electrical appliances from circuit or operate the compressor on its own branch circuit.
._I-'I_o]_V_l *_-'! _o] Air Compressor Model Number 919.
Air Compressor KEY NO. 1 2 3 4 5 7 8 9 10 11 12 14 15 18 19 20 21 24 26 28 33 34 Model Number 919.165361 PART NUMBER Z-D26909 SST-5314-1 91895680 SSF-621 D30198 AC-0430 D20114 CAC-4296-1 D20675 Z-D23004 SS-2071 SSP-6021 Z-D27226 D27022 CAC-1254 + CAC-1206-1 LA-3109 D26618 LA-3108 D30075 D21921 DESCRIPTION Tank Recess Rubber Bumper (3) Screw (3) Screw (2) Nipple, 1/4-18 NPTX 2.50 Drain Valve Safety Valve Regulator Quick Connect 1/4 NPT Gauge 2" (2) Nipple, 1/4-18 NPTX 1.
Air Compressor Model Number 919.165361 2O \19 D30052 H_d Tigh_ Torque 24_ ENG
Air Compressor KEY NO. 1 2 3 4 5 6 7 8 9 10 11 11-1 11-2 11-3 12 13 14 15 17 18 19 20 21 23 Model Number 919.165361 PART NUMBER CAC-1320 D25735 D25877 CAC-1212 D22253 Z-D24819 Z-D29777 SSG-8169 +> x SSF-3147 > + D21127 + + .........
GARANT|A CUADRO 26 DE ESPECIFICACIONES DEFINICIONES DE NORMAS IMPORTANTES INSTRUCCIONES GLOSARIO DE SEGURIDAD 27 ............................. DE SEGURIDAD 27 ...................... 28-32 .......................................................... ACCESORIOS INSTALACION OPERACION 33 34-38 ...................................................... 36-38 .................................................... SERVICIOS Y REGULACIONES 39 ...................................... 40-41 ............
Modelo N ° Max. HP desarrollado Potencia de trabajo Di&metro interior Carrera Voltaje-corriente manofAsica Circuito mfnimo requerido Tipo de fusibleAcci6n retardada Capacidad de aire en el tanque Presi6n de eorte de entrada Presi6n de corte de salida 919.165361 2 1 HP 2,875 pulg. (73.0 mm) 1,25 pulg.
GUARDE ESTAS INSTRUCCIONES La operaci6n o el mantenimiento inadecuados de este producto serias lesiones y dafios a la propiedad. Lea y comprenda todas instrucciones de funcionamiento antes de utilizar este equipo. podrian ocasionar las advertencias e ',]=lm[_ ;{_ ADVERTENCIA: qud puede Riesgo de Explosi6n o Incendio occurrir cbmo prevenirlo Para los contaotos el_ctricos es normal la existencia de chispas entre el motor y el intermptor a presi6n.
d=l![_;{q F 3%q ADVERTENCIA: T_ue de aire: determinar las siguientes su explosibn qud puede Riesgo de Explosibn condiciones violenta, dafios podrian, causar a la propiedad occurrir el debilitamiento o serias cbmo del tanque, prevenirlo Drenaje inadecuado del agua condensada en el tanque, siendo la causa del bxido que reduce el espesor del tanque de acero, Drene el tanque diariamente o despu_s de cada uso.
•,,l ::1nnl [_1r,{q ADVERTENCIA: qud puede Riesgo de choque eldctrico occurrir cbmo _ prevenirlo Su compresor de aire est& accionado pot electricidad. Como cua_quier otto dispositivo el_ctrico impu[sado e_'tricamente, si no se Io utiliza adecuadamente, podria causarle una descarga el_ctrica, Jam_s opere el compresor a la intemperie cuando est_ Iloviendo o en condiciones de humedad. Nunca opere el compresor sin sus defensas o sus cubiertas removidas o da_adas.
",,1 =ltq[_ t,{_ ADVERTENCIA: Riesgo de Quemaduras qu_ puede occurrir cdmo prevenitlo Jam_is toque partes de metal expuestas en el compresor durante o inmediatamente despu_s de la operaci6n, el compresor permanecerd caliente pot ratios minutos luego de la operaci6n, Tocar el metal expuesto tal como el cabezal del compresor o los tubos de sa_ida del escape, puede ocasionarie serias quemaduras.
ADVERTENCIA: Riesgo de Serias Transportar el Compresor (Fuego, inhalaci6n, qud puede Lesiones o Da_os da_o a la superficie a la Propiedad de vehlculos) occurrir c6mo El aceite puede derramarse y e_lo podr{a resultar en serias lesiones o la muerte debido al riesgo de incend+o o inhataci6n, El derrame de aceite daSa alfombras, pinturas u otras superficies de vehlculos o remolques+ al prevenido Deposite el compresor sobre una atfombrilla protectora cuando Io transporte= a fin de proteger al vehlcul
Familiarlcese con los siguientes terminos, antes de operar la unidad: CFM: (Cubic feet per minute) Pies cQbicos pot minuto. SCFM: (Stardard cubic feet per minute) Pies cQbicos est&ndar per minuto; una unidad de medida que permite medir la cantidad de entrega de aire. PSIG: (Pound per square inch) Libras pot pulgada cuadrada. ASME: American Society of Mechanical Engineers (Sociedad Americana de Ingenieros Mec&nicos); hecho probado inspeccionado y registrado en cumplimiento de los est&ndares de la ASME.
C6MO PREPARAR LA UNIDAD Ubicacibn del compmsor 2. de aire Ubique al compresor de aire en una zona limpia>seca y bien ventilada. El cempresor de aire debe estar instalado - per Io menos - a Toma- una distancia no menor de 12" (30 cm) de 18 pared u otras obstrucciones que pudiesen interferir con el flujo del aire. La bemba del compresor de aire yes carcasa hun sido disefiadas para permitir su enfriamiento adecuado.
Cables de extensibn eldctrica NO se recomienda la utilizaci6n de cables de extensi6a electrica. El uso de cables de extensi6n electrica originar& una cafda de tensi6n, Io que determinar& una perdida de potencia del motor asi como su recalentamiento. En lugar de utilizar an cable de extensi6n el6ctrica, incremente el alcaace de la manguera de aire dentro de la zona de trabajo, aSadi_ndole otto largo de manguera a su extremo.
Conozca su compresor de aire LEA ESTE MANUAL DEL PROPIETARIO Y SUS NORMAS DE SEGURIDAD ANTES DE OPERAR LA UNIDAD, Compare las ilustraciones contra su unidad a fin de familiarizarse con la ubieaci6n de los distintos controles y regulaciones Conserve este manual para referencias futuras. Descripcibn de operaciones Familiarfcese con estos controles operar la unidad.
Bomba de compresibn del aire (no mostrada): Compdme el aire clentro clel tanque. El aire de trabajo no se encuentra disponible hasta que el compresor haya alcanzado a Ilenar el tanque hasta un nivel de presidn por encima del requerido para la salida del aire. Valvula reguladora: Cuando el compresor de aire se encuentra funcionando, la valvula reguladora esta "abierta", permitiendo ta entrada del aire comprimido al tanque de aire.
Avant chaque mise en marche : Mise en marche : 1 Placez le levier "On/Auto/Off" position "OFF". 1, 2 Gire la perilla del regulador contre el sentido del reloj pare regular la presion de la salida a cero< Raccordez le boyau et les aooessoires. 3< & la 2. REMARQUE .*Le boyau ou I'accessoire doit _tre rnuni d'une fiche & connexion rapide si la sortie d'air est {_quipee d'une douille & connexion rapide.
lwff:l _bi _ _1hVlll_ _I I[I Responsabilidades del cliente Antes de [_aria_e_te carla 0 luegode cadauso Uso Verifique la vAlvula de seguridad Drenaje del tanque • Riesgo de Operaci6n Insegura. La unidad arranca automaticamente cuando esta enchufada. AI hacer el mantenimiento, el operador puede quedar expuesto a fuentes de corriente y de aire comprimido o a piezas movibles.
TODO TIPO DE MANTENIMIENTO Y OPERACIONES DE REPARACION NO MENCIONADOS, DEBEPJ_N SER EFECTUADOS POR PERSONAL TECNICO ESPECIALIZADO, NOTk La abrazaderade la manguerano es reutilizable.Debera comprarse una nueva abrazadera,ver Is lists de parles del manual o compre una abrazaderaestandar en cualquier comercio de fetreterfa.
Para reemplazar el regulador 1. Libere toda la presi6n del aire del tanque. Vea "Drenaje del tanque" en la secci6n "Mantenimiento'L 2. Apagar la unidad colocando el interruptor en On/Auto/OFF en "OFF". 3. Utilizando Lina I_averegLilable, extraiga el manSmetro de presiSn externa y la conexiSn rapida del regulador. 4. Extraiga el regulador. 5. Aplique cinta selladora de caSerias sobre el niple de_tubo vertical 6. Ensamble el regulador y ori_ntelo de acuerdo a Io mostrado.
Antes de guarder su compresor de aire, asegQrese de haeer Io siguiente: Riesgo de Explosibn. El agua se condensa dentro del tanque de aire. Si no se drene, ella corroera debilitando la paredes del tenque de aire, originando un rieego de ruptura de eus paredee. Revise la secci6n "Mantenimiento" de las p&ginas precedentes y ejecute el mantenimiento programado de aeuerdo a la necesidad. 2 Apagar la unidad colocando el interruptor en On/Auto/OFF en "OFF".
[_l_.,_ Im]_ I m]p';l_]Z[T_"-]lli[o,,[o] I m]"_I _ :To]:] nil=1i_Y;%,."] Riesgo de Operacibn Insegura. La unidad arranca automdticamente cuando esta enehufada. AI hacer el mantenimiento, el operador puede quedar expuesto a fuentes de corriente y de aire compdmido o a piezas movibles. Antes de intentar hacer reparaciones, desconectar el compresor del tomacorriente, drenar la presibn de aire del tanque y esperar a que el compresor se enfrie.
PROBLEMA La lectura de la presi6n sobre un man6metro (si viene equipado con este) desoiende cuando se utiliza un accesorio. El compresor no esta suministrando suficiente cantidad de mire para operar los accesorios. CORRECCI6N CAUSA Es normal que ocurra algt_n descenso en la presi6n. Excesivo y prolongado mire. uso del Si hubiese una caida excesiva de presion durante el uso del aooesorio, ajuste el regulador de aouerdo alas instrucciones de la secci6n Operaci6n.
PROBLEMA El motor no funciona. CORRECCI6N CAUSA Fusiblefundido;interruptor automaticodel circuitodisparado, Vedfiquela caja de fusibtse observando la existencia de fusibles fundidos y sustitQyalosen case de necesidad. Restablezca el interruptor automatico. No use un fusible o interruptorautom_ico con valoresque excedan los sepecificados papala rarnade su circuito, Verifique el uso del fusible adecuado, Debe usarse un fusible de acci6n retardada. Verifique la existencia de problemas con el bajo voltaje.
D30052 46-SP
Repair Protection Agreements Congratulations on making a smart purchase. Your new Craftsman '_ product is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation. Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.
Your Home For repair - in your home - of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner's manuals that you need to do-it-yourself. For Sears professional installation of home appliances and items like garage door openers and water heaters. 1-800-4-MY-HOME ® (1-800-469-4663) Anytime, day or night (U.S.A. and Canada) www.sears.com www.sears.
