Owner's Manual JCRRFTSMRN1 Permanently Twin V Lubricated 2-Stage Stationary AIR COMPRESSOR Model No. 919.165611 • Safety Guidelines • Assembly • Operation • Maintenance • Troubleshooting • Repair Parts CAUTION: Read the Safety Guidelines and All Instructions Carefully Before Operating. Sears, Roebuck and Co., Hoffman Estates, IL 60179 Visit our Craftsman website: www.eears.com/craftsman D29312 Rev. 1 6/12/03 U.S.A.
h q;_:] ! :1 EoJ_,_ [_o] _hi _h I_-_ WARRANTY ............................................. SPECIFICATION CHART .................................... SAFETY GUIDELINES-DEFINITIONS .......................... 2 3 3 IMPORTANT SAFETY INSTRUCTIONS ....................... GLOSSARY .............................................. ACCESSORIES .......................................... DUTY CYCLE ............................................ 3-8 9 9 9 ASSEMBLY .............................................
-1 ".1=[etI _1[_:_1 II[o] _ I[e_"_':I t.tl Model No. Max. Developed HP Bore Stroke-High Pressure Low Pressure Voltage-Single Phase Minimum Branch Circuit Requirement Fuse Type Air Tank Capacity - Gallons Approximate Cut-in Pressure Approximate Cut-out Pressure SCFM@ 40 psig SCFM@ 90 psig 919-165611 7 2.375 .54" 1.45" 240/60/1 15 amps Time Delay 60 145 175 9.6 9.0 This manual contains information that is important for you to know and understand.
Save these instructions Improper operation or maintenance of this product could result in serious injury and property damage. Read and understand all warnings and operation instructions before using this equipment. ,I;1"1.'I II n WARNING: Risk of explosion or fire What Could Happen How To Prevent It If electrical sparks from compressor come into contact with flammable vapors, they may ignite, causing fire or explosion.
;f:_J:1;ll WARNING: Risk of Bursting Air Tank: The following conditions could lead to a weakening of the tank, end result in e violent tank explosion and could cause property damage or serious injury. What Could Haopen Modifications the tank. or attempted How To Prevent It repairs to Never drill into, weld, or make any modifications to the tank or its attachments.
:r:1"4_;ll WARNING: Risk of Electrical Shock What Could Happen How To Prevent It Your air compressor is powered by electricity. Like any other electrically powered device, If it is not used properly it may cause electric shock. Never operate the compressor outdoors when it is raining or in wet conditions. Never operate compressor with Electrical Grounding: Failure to provide adequate grounding to this product could result in serious injury or death from electrocution. See grounding instructions.
,l:_'l'J "-II F77 WARNING: Risk of Burns How To Prevent It WARNING: Risk from Moving Parts _) What Could Happen How To Prevent It Moving parts such as the pulley, flywheel, and belt can cause serious injury if they come into contact with you or your clothing. Never operate the compressor with guards or covers which are damaged or removed. ;f.,V#.
WARNING: Risk Transporting of Serious Injury or Property Damage When Compressor (Fire, Inhalation, Damage to VehicleSurfaces) What Could Happen WARNING: Risk of Unsafe How To Prevent It Operation What Could Happen How To Prevent It Unsafe operation of your air compressor could lead to serious injury or death to you or others, SAVE THESE D29312 ,_ Review end understand all instructions and warnings in this manual. Become familiar with the operation and controls of the air compressor.
Become familiar with these terms before operating the unit. CFM: Cubic feet per minute. SCFM: Standard cubic feet per minute; a unit of measure of air delivery. PSIG: Pounds per square inch gauge; a unit of measure of pressure. Code Certification: Products that bear one or more of the following marks: UL, CUL, ETL, CETL, have been evaluated by OSHA certified independent safety laboratories and meet the applicable Underwriters Laboratories Standards for Safety.
It may be necessary to brace or support one side of the outfit when removing the pallet because the air compressor will have a tendency to tip. Contents of Carton 1 - Air Compressor 1 - Parts bag containing: 1 - Operator's Manual 1 - Parts Manual 4 - 5/8" Washers Tools Required 2. Remove and discard the (4) screws and washers holding the compressor to the pallet. 3. With the help of another person carefully remove air compressor from pallet and place on a level surface.
5. 6. 7. Place the (4) washers (supplied) between the floor and air compressor feet. If needed, solid shims may be placed between the washers and floor to evenly distribute weight on all four feet. See next figure. Place the (4) 3/8" lag screws through the air compressor feet, washers, shims, and into the anchors. GROUNDING Torque 3/8" lag screws to 7-10 ft.-Ibs. Certain air compressors can be operated on a 15 amp circuit if the following conditions are met.
Use pipe that is the same size as the air tank outlet. Piping that is too small will restrict the flow of air. A flexible coupling is recommended to be installed between the air discharge outlet and main air distribution line to allow for vibration. If piping is over 100 feet long, use the next larger size. Bury underground lines below the frost line and avoid pockets where condensation can gather and freeze.
Know Your Air Compressor READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. Tank Pressure Gauge: The tank pressure gauge indicates the reserve air pressure in the tank. Description of Operation Become familiar with these controls before operating the unit. Globe Valve: Opens and closes air discharge valve.
Check Valve: When the air compressor is operating, the check valve is "open", allowing compressed air to enter the air tank. When the air compressor reaches "cut-out" pressure, the check valve "closes", allowing air pressure to remain inside the air tank. How to Use Your Unit How to Stop: 1. Set the On/Auto/Off lever to "OFF". Before Starting Break-in Procedure _ Serious damage may result if the following break-in instructions are not closely followed.
7. 8. Check for excessive vibration. Readjust or shim air compressor feet, if necessary. How After 15 minutes, close the globe valve. The air receiver will fill to "cut-out" pressure and the motor will stop. 1. Turn the On/Auto/Off lever to "AUTO" and allow tank pressure to build. Motor will stop when tank pressure reaches "cut-out" pressure. 2. When the tank pressure reaches "cut-out" pressure open the globe valve. Before Each Start-Up 1. Place On/Auto/Off "OFF". 2. Close the globe valve. 3.
Customer Responsibilities Before _ach _se Daily ol after Every each 40 use hours Frequently Yearly Check Safety Valve Drain Tank Air Filter 1 Inspect air lines and fittings for leaks Air compressor pump intake and exhaust valves 1- more frequent in dusty or humid conditions Unit cycles automatically when power is on. When performing maintenance, you may be exposed to voltage sources, compressed air, or moving parts. Personal injuries can occur.
NOTE: If the air filter is extremely dirty it will need to be replaced. Refer to the "Repair Parts" for the correct part number. Water will condense in the air tank. If not drained, water will corrode and weaken the air tank causing a risk of air tank rupture. 6. After the water has been drained, close the drain valve (clockwise). The air compressor can now be stored.
_'_jl_ Unit cycles automatically when power is on. When doing Maintenance, you may be exposed to voltage sources, compressed air or moving parts. Personal injuries can occur. Before performing any Maintenance or repair, unplug the compressor and bleed off all air pressure. ALL MAINTENANCE AND REPAIR OPERATIONS NOT LISTED MUST BE PERFORMED BY TRAINED SERVICE TECHNICIAN. TO Replace Valve or Clean Outlet Tube 7. Unscrew the check valve (turn counterclockwise) using a 7/8" open end wrench.
Before you store the air compressor, make sure you do the following: 1. Water will condense in the air tank. If not drained, water will corrode and weaken the air tank causing a risk of air tank rupture. 7. After the water has been drained, close the drain or drain valve. Review the "Maintenance" section on the preceding pages and perform scheduled maintenance as necessary. 2. Set the On/Auto/Off "OFF". lever to 3. Close the globe valve. 4. Remove the air tool or accessory. 5.
d,(ollJ :] l :_'_"[oIo]l | I _B Performing repairs may expose voltage sources, moving parts or compressed air sources, moving parts or compressed air sources. Personal injury may occur. Prior to attempting any repairs, unplug the air compressor and bleed off all air tank air pressure. PROBLEM CAUSE CORRECTION Pressure switch does not shut off motor when compressor reaches "cutout" pressure.
PROBLEM Knocking Noise. CAUSE CORRECTION Possible defect in safety valve, Defective check valve. Compressor is not supplying enough air to operate accessories. Operate safety valve manually by pulling on ring. If valve still leaks, it should be replaced. Remove and clean, or replace. Prolonged excessive use of air. Decrease amount of air usage. Compressor is not large enough for air requirement. Check the accessory air requirement.
PROBLEM Motor will not run. CAUSE CORRECTION Motor overload protection switch has tripped Let motor coo] off and overload switch will automatically reset. Tank pressure exceeds pressure switch "cut-in" pressure. Motor will start automatically when tank pressure drops below "cut-in" pressure of )ressure switch. Extension cord is wrong length or gauge. Check for proper gauge wire and cord length. Check valve stuck open. Loose electrical connections. Remove and clean, or replace.
_ ENG D29312
Air Compressor Model Number 919.
Air Compressor KEY NO. 2 3 4 5 6 7 8 9 10 12 13 14 16 17 18 19 20 21 23 24 25 26 27 29 30 32 33 34 36 41 44 45 47 49 51 58 59 60 Model Number 919.165611 PART NO.
Air Compressor Model Number 919.165611 Torque + 7-10ft 4bs. +9 Torque 7-10ff.-Ibs. \17 \15 Torque 51-63 11 in.-Ibs. \9-2 \7 Torque 75-,90in-Ibs D29312 26+ENG
Air Compressor KEY NO. 1 2 3 • • *• *• Model Number 919.165611 PART NO. Z-D26718 D24596 4 6 7 #+8 9 D24597 ACG-22 39124607 9-2 9-3 9-4 +10 + 11 12 #+ 13 14 #+15 + 16 17 18 19 # 20 # 21 .... .... SSF-3158-1 D20605 ACG-11 SSG-8156 Z-AC-0032 ACG-45 AC-0779 AC-0805 AC-0784 AC-0798 SSF-3158-1 Not Illustated K-0651 4- # D24958 K-0648 K-0650 D22265 DESCRIPTION Motor Screw 5/16-24 x 1.
GARANT|A CUADRO .................................................... DE ESPECIFICACIONES DEFINICIONES DE NORMAS IMPORTANTES INSTRUCCIONES GLOSARIO 26 ..................................... DE SEGURIDAD 27 ........................... DE SEGUR|DAD 27 ..................... 28-32 ....................................................... ACCESORIOS CICLO DE SERMICIO INSTALACION OPERACION 33 34-35 ................................................... 36-38 ........................................
Modelo M&x. HP Di&metro Carrera- N° deserrollado interior Alta Presi6n 919-165611 7 2,375 pulg. (6,03 ram) .54 pulg. (1,37mm) 1,45 pulg. (3,7 mm) 240V/60/1 15A Accion retardada Baja Presi6n Tensi6n monofasica Circuito mfnimo requerido Tipo de fusible Capacidad de aire en el tanque Presi6n de corte de entrada Presi6n de corte de salida 60 Galones (227,11itros) 145 175 SCFM a 40 psig 9,6 por 9,0 por SCFM a 90 psig Im]=1_11_1 [o'][o_]_,J_-.
GUARDE ESTAS INSTRUCCIONES La operaciSn o el mantenimiento inadecuados de este producto serias lesiones y dafios a la propiedad. Lea y comprenda todas instrucciones de funcionamiento antes de utilizar este equipo. podrian ocasionar las advertencias e ',,l::ll [_ ;{q ADVERTENCIA: Riesgo de Explosibn o Incendio qud puedeoccurdr Si las chispas eleotdoas provenientes del compresor tomaraN contacto COn emanacioP_s de materiales inflamables, ellos podrian arder originando incendio o explosi6n.
',,1 =1Iq[_1;{q ADVERTENCIA: T_ determinar Riesgo de Explosibn las siguientes condiciones podrian, causar el debilitamiento su explosiSn violenta, dat3os a la propiedad o serias lesiones. qu_ puede occurrir Modiflcaciones al tanque. del tanque, y c6mo prevenirlo o intento de reparaciones Jamds perfore, suelde, o efectde modificaci6n alguna al tanque o sus accesorios.
•,,l :::1 nnl [_1;{q ADVERTENCIA: Riesgo de Descarga EI6ctrica qu6 puede occurHr c6mo prevenirlo Su compresor de aire estfi accionado pot electdcidad, Como cuatquier otto dispositivo el6ctrico imputsado e_6ctricamente, si no se Io utiliza adeouadamente, podria causarle una descarga el_ctrica.
".,1 =ll [_ ;{. ADVERTENCIA: qu_ puede Riesgo de Quemadutas occurrir cbmo prevenitlo cbmo prevenitlo ".,1 =ll [_ ;{. ADVERTENCIA: que puede Riesgo de Partes M6viles occurrir Partes movibles tales como [a polea, e+ volante y la correa podrian ser la causa de serias lesiones si elias entraran en contacto COn ustod o sus Fopas. Nunca opere el compresor sin sus defensas o sus cubiertas removidas o da_adas. ".,1 =ll [_ ;{.
'J=I![_;{, ADVERTENCIA: Riesgo de Serias Lesiones o Da_os a la Propiedad al Transpottar el Compresor (Fuego, inhalaci6n, da_o a la superficie de vehiculos) qud puede occutrit ADVERTENCIA: clud puede Riesgo cbmo prevenirlo de Operaci6n Laseguta occurrir cbmo La operacion insegura de su compresor de aire podrla ocasionarle serias lesiones o la muerte a usted u otros. prevenirlo Revise y comprenda todas las instrucciones y advertencias contenidas en este manual.
Familiaricese con los siguientee t6rminos, antes de operar la unidad: OFM: (Cubic feet per minute) Pies cQbicos pot minuto. SCFM: (Stardard cubic feet per minute) Pies cQbicos eet&ndar por minuto; eea unidad de medida que permite medir la cantidad de entrega de aire. PSIG: (Pound per square inch) Ubras pot pulgada cuadrad& ASME: American Society of Mechanical Engineers (Sociedad Americana de Ingenieree Mec&nicee); hecho probado inspeccionado y registrado an cumplimianto de los est&ndares de la ASME.
Contenido 1 - Desembalaje 1. Extraigatodo el embalaje de la Caja 1 - Compresor de alre Bolsa de piezas eonteniendo Io siguiente: apuntalar o soportar un lado del equipo al extraer la plataforma, porque el compresor de aire tendera a inclinarse. 1 - Manual del operador 1 - Manual de piezas 4 - Arandelas de 5/8 po Herramientas ensamble 2. Extraiga y descarte los (4) tornillos y arandelas que sujetan el eompresor a la plataforma.
4 5. 6. 7. Haga coincidir la alineacion de los orificios de la superficie, con el de Ins pates del compresor de aire. Coloque las (4) arandelas (suministradas) entre el piso y las pates del compresor. Si fuese necesario, pueden colocarse cu£_as s61idas entre las arandelas y el piso INSTRUCCIONES PARA CONECTAR A TIERRA a fin de distribuir en forma pareja el peso sobre Ins cuatro pates. Vea la figure siguiente.
La siguiente imagen representa un sistema tipico de distribuci6n de aire. Las siguientes son pautas para tener presente al montar el sistema de distribuci6n del compresor de aire, se pudiese acumular y congelar. EfectQe pruebas de presi6n antes de cubrir la caSeria, a fin de asegurarse que todas las uniones de la misma se enouentran libres de fugas.
Conozca SU compresor de aire LEA ESTE MANUAL DEL PROPIETARIO Y SUS NORMAS DE SEGURIDAD ANTES DE OPERAR LA UNIDAD. Compare las ilustraciones contra su unidad a fin de familiarizarse con la ubicaci6n de los distintos controles y regulaciones. Conserve este manual para referencias futuras. Descripcibn de operaciones Familiaricese con estos controles operar la unidad.
Valvula reguladora: Cuando el compresor de aire se encuentra funcionando, la valvula regaladora esta "abierta ", permitiendo la entrada del aire comprimido al tanque de aire. Cuando el nivel de presion del tanque alcanza el punto de "corte _, la v&lvala reguladora "se cierra", reteniendo la presi6n del sire dentro del tanque. Cbmo utilizar su unidad Cbmo detenerla: 1. Coloque la posici6n de la Ilave interruptora On/Auto/Off en la posici6n "OFF".
7. Verifique la existencia de vibraci6n excesiva. Reajuste o acuSe el pie del compresor, si ello fuera necesario. Cbmo poner en marcha 1, Luego de 15 minutos, cierre la valvula de asiento. El aire recibido elevara la presi6n hasta el punto de "presi6n de corte", y ello hat& detener al motor. El compresor usado. valor de presi6n "de corte" del tanque. 2. estara ahora listo para ser Coloque el interruptor On/Auto/Off en la posici6n "OFF" y cierre eI regulador de aire. 2. Cierre la vMvula de asiento.
li_ I._I _ii__Ili_ II_ _ii_i] Responsabilidades del cliente Antes de _arnen_ duego de :adauso cada uso Cada 40 horas Frecuentemente Anualmente Verifique la v&lvula de seguridad Drenaje del tanque Filtro de aire 1 Inspecci6n de eventuales fugas en las ca5erfas de aire y las conexiones. V_tlvulas de entrada y escape de la bomba del compresor de aire I- Mas frecuente en condiciones polvorientas o h0medas.
5+ Drene el agaa contenida en el tanque de aire, abriendo la valvula de drenaje ubicada en la base del tanque (en sentido contrario a las agujas de reloj). Dentro del tanque se producira condensacibn de agua. Si no drena, el agua Io corroera y debilitara causando un riesgo de ruptura del tanque de aire. 6+ Una vez drenada el agua, cierre la valvula de drenaje (girando en sentido horario). Ahora el compresor de aire podr& set guardado.
en cuanto la energla el_ctrica es conectada. AI efectuar el mantenimiento, usted quedard expuesto a tensibn viva, eire comprimido o partes en movimiento. Debido a tales circunstancias, podrlan ocurrirle lesiones personales. Antes de efectuar mantenimiento o reparacibn alguna, desenchufe el compresor y purgue cualquier presibn de aire. TODO TIPO DE MANTENIMIENTO Y OPERACIONES DE REPARACION NO MENCIONADOS, DEBEP_N SER EFECTUADOS POR PERSONAL TI_CNICO ESPECIALIZADO.
Antes de guardar su compresor de aire, asegt]rese de hacer Io siguiente: 1. _EI agua se condensa dentro del tanque de eire. Si no se drena, ella corroera debilitando las paredes del tanque de aire, originendo un rieego de rupture de sus paredes. Revise la seccion "Mantenimiento" de Iss p&ginas precedentes y ejecute el mantenimiento programado de acuerdo a la necesidad. 7. 2. Coloque la palanca On/Auto/Off la posici6n "OFF". 3. Cierre la v&lvula de asiento 4. Extraiga le herramienta el accesorio.
El desarrollo de reparaciones puede exponer a sitios con corriente viva, partes en movimiento o fuentes de aire comprimido que podrJan ocasionar lesiones petsonales. Antes de intentar reparaci6n alguna, desenchufe el compresor de aire y purgue toda la presibn de aire del tanque. PROBLEMA Presi6n excesiva CORRECCI(_N CAUSA El interruptor de presi6n no interrumpe al motor cuando el oompresor alcanza la presi6n "de corte".
PROBLEMA Golpeteo. El compresor no esta suministrando suficiente cantidad de aire para operar los accesorios. CORRECCION CAUSA Posible defecto de seguridad, en la valvula Opere la valvula de seguridad manualmente tirando de su anillo. Si la valvula aun pierde, debera set reemplazada, Posible defecto de seguridad. en la v&lvula Extraiga y limpie o reemplace. Excesivo y prolongado aire. uso del Disminuya aire.
PROBLEMA El motor no funciona. CAUSA CORRECCI(_N El interruptor de protecci6n des obrecarga del motor se ha abierto. Deje enfriar el motor y el interruptor de sobrecarga se reajustar& autom&ticamente La presi6n del tanque excede la presion de "corte maximo" del interruptor de presi6n. El motor arrancar& automaticamente El cord6n de extension es del largo o calibre equivocados. Compruebe el calibre y la Iongitud apropiados del cord6n. La v&lvula de retenci6n se ha Extraiga, Iimpie o reemplace.
*SP D29312
D29312 50-SP
_ SP D29312
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