Owner's Manual CRAFTXMRN o 16 HP ELECTRIC START 42" MOWER 6 SPEED TRANSAXLE LAWN TRACTOR Model No 917.271071 • • • • Safety Assembly Operation Maintenance • Repair Parts CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment. Sears, Roebuck Visit our Craftsman For answers to your questions about this product, Call: 1-800-659-5917 Sears Craftsman Help Line 5 am - 5 pro, Mort - Sat and Co., Hoffman Estates, Website: ww,x,.sears.
Maintenance....................................... 18 Serviceand Adjustments....................22 Storage............................................... 27 Troubleshooting................................. 28 RepairParts........................................ 32 PartsOrdering.....................BackCover Warranty............................................... 2 SafetyRules ......................................... 2 Product Specifications.......................... 5 Assembly..............................
• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. • Turn off blades when not mowing. • Stop engine before removing grass catcher or unclogging chute. • Mow only in daylight or good artificial light. • Do not operate the machine while under the influence of alcohol or drugs. • Watch for traffic when operating near or crossing roadways. • Use extra care when loading or unloading the machine into a trailer or truck.
• Never run a machine inside a closed area. • Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. Never make adjustments or repairs with the engine running.
PRODUCT MAINTENANCE SPECIFICATIONS AGREEMENT A Sears Maintenance Agreement available on this product. Contact nearest Sears store for details. GASOLINE CAPACITY AND TYPE: t .25 GALLONS UNLEADED REGULAR OILTYPE SAE 10W-30 CUSTOMER (ABOVE 32°F) SAE 5W-30 (BELOW 32°F} W/FILTER: 4.0PINTS W/O FILTER: 3.5 PINT5 • Read and observe the safety • Follow a regular schedule in ing, caring for and using your Follow the instructions under nance" and "Storage" sections owner's manual.
Parts Bag contents shown full size (1) Hex Bolt 5/16-18 x 1-1/4 (1) Hex Bolt 3/8-16 x 1 (1) Lockwasher L 3/8 (1) Large Flat Washer (1) Locknut 5/16-18 (1) Knob (1) Shoulder Bolt 5/16-18 (1) Washer 17/32 (2) ckWashers (2) Weld Nuts #10 #10 x 1-3/16 x 12 Gauge (2) Screws #10 x 5/8 (2) Washers 3/16 x 3/4 x 16 Gauge
Parts packed separately in carton Seat Mulcher Plate Steering Boot Video Cassette Steering Wheel Parts Bag Manual Parts Bag contents not shown full size _ teering Wheel Extension Shaft t Insert teering Slope Sheet _2 , Steering Wheel , Adapter (2) Keys 7 I ) Latch Hook Assemblys I
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe.and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. Insert TOOLS REQUIRF") FOR ASSEMBLY r_ A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below.
HOW TO SET UP YOUR TRACTOR CHECK TO ROLLTRACTOR Operation section BATTERY • Lift seat pan to raised position and open battery box door. • If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BA-i-FERY" Maintenance section of this manual for charging function OFF SKID (See for location and of controls) Press lift lever plunger and raise attachment lift lev_. to its highest position.
CHECK TIRE PRESSURE CHECK Hook Points Down Weld Nut From The Top The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. Weld Nut Lock .Washer Latch Latch DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments manual.
_CHECKUST Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this quality product. Please review the following checklist: ,/ All assembly instructions have been completed. ,/No remaining loose parts in carton. ,/Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tightened securely. ,/All tires are properly inflated.
These symbols may appear on your tractor Learn and understand their meaning. BATTERY CAUTION OR WARNING or in literature REVERSE supplied FORWARD FAST ,,, FUEL CHOKE with the product. SLOW ov .
KNOW YOUR TRACTOR READ THIS OWNER'S YOUR TRACTOR MANUAL AND SAFETY RULES BEFORE OPERATING Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
The operation of any tractor can result in foreign objects thrown into the I eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision.safety mask over spectacles, or standard safety glasses. HOW TO USE YOUR TRACTOR • Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged, (dead).
The cuttingheight rangeis approximately1-1/2"to 4". The heightsare measuredfromthe groundto the blade tip with the enginenot running. These heightsare approximateand may vary dependingupon soil conditions,height of grassandtypes of grass being mowed. • The averagelawn shouldbe cut to approximately2-1/2 inchesduringthe cool seasonand to over 3 inches duringhot months. For healthierand betterlookinglawns,mow often and aftermoderategrowth.
TOWING CARTSAND A'n'ACHM ENTS OTHER Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a toad, while on a slope, is dangerous. Tires can lose traction with the ground and cau._e you to lose control of your tractor. engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information.
• The attachments can also be used f 1 during the engine warm-up period. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. MOWING TIPS • Tire chains cannot be used when the mower housing is attached to tractor. • Mower should be properly leveled for best mowing performance.
MAINTENANCE Check Chock SCHEDULE Brake Pressure Operation Tire _ T Cheek Operator Presence Interlock Systems R" Check for Loose and Fasteners ll_ T Lubrication 0 Chock Battery LevelMower Blades Sharpen/Replace Clean Battery and T_rminals a _,'_/_/_o_ ll_ Char[ V # Check Transaxle Adjust Blade Belt(s) Adjust Motion Drive Check Engine Change ¥/z _I Cooling Tension Belt(s) _s Tension 11_5 Oil Level Engine _ Oil _2; V # E N CleanAirFilter Clean Air Screen G Inspect
TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES • Maintain proper atr pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.
BATTERY Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.
CLEAN AIR INTAKE/COOLING AREAS Drain oil from engine crankcase (See "TO CHANGE ENGINE OIL" in this To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled.
I Filter CLEANING • Clean engine, battery, seat, finish, of all foreign matter. etc. iii • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automotive type wax. We do.not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out Water in engine can result in a shortened engine life.
TO LEVEL MOWER HOUSING When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links. To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns. When distance "D' is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on beth front links. Recheck side-to-side adjustment. Adjust the mower while tractor is parked on level ground or driveway.
BELT INSTALLATION Engine Pulley _ • Install new belt in reverse order of removal. • Make sure belt is in all pulley grooves and inside all belt guides. • Install mower in reverse order of removal instructions. TO ADJUST Clutching Idler f • J Transaxle Pulley Stationary Idler 7 BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle.
• Replacewashersand snap retaining ring securelyin axle groove. • Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. Washers .,__ Cover Ring', AxleKey_ Retain]kkn__._ Square r (Rear Wheel Only)------..--_' TO START ENGINE WITH BATrERY A WEAK _I_CAUTION: Lead-acid batteries generate explosive gases.
• Hood Headlight Wire ENGINE Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THRO'I-rLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable.
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. _I, CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. This will allow you to clean it thoroughly. Remove all dirt, grease, leaves, etc. Store in a clean, dry area.
TROUBLESHOOTING PROBLEM Will not start CHART CAUSE • Out of fuel, Engine not "CHOKED" properly. Engine flooded. Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. I• Loose or damaged wiring, i• Carburetor out of adjustment. ,• Engine valves out of adjustment. Hard to start • Dirty air filter. Bad spark plug. • Weak or dead battery. • Dirty fuel filter. • Stale or dirty fuel. • Loose or damaged wiring, • Carburetor out of adjustment, • Engine valves out of adjustment.
TROUBLESHOOTING PROBLEM CHART CAUSE Engine clicks but will not start (Cont'd) Loss of power CORRECTION • Loose or damaged wiring. • Faulty solenoid or starter. • Check art wir)ng, • Cutting too much grass/too fast. • Throttle in "CHOKE" position. • Build-up of grass, leaves and trash under mower. • Dirty air filter. • Low oil level/dirty oil. • Set in "Higher Cut" position/ reduce speed. • Adjust throttle control. • Check/replace starter. • Clean underside housing. I• Faulty spark plug.
TROUBLESHOOTING CHART i PROBLEM Mower blades will not rotate Poor grass discharge CORRECTION CAUSE • Obstruction in clutch mechanism. • Worn/damaged mower drive belt. • Frozen idler pu!_ey. • Frozen blade mandrel. • Engine speed too slow. • Travel speed too fast. • Wet grass. • Mower deck not level. • Low/uneven tire air pressure. • Worn, bent or loose blade. • Buildup of grass, leaves and trash under mower. • Mower drive belt worn. • Blades improperly installed. • Improper blades used.
TRACTOR - - MODEL NUMBER 917.271071 SCHEMATIC llllll; .... BATTERY SOLENOID _ RI_I} FUSE AMMETER (OPTIONAL) Jl STARTER WH,,E CLUTCH / BRAKE (PEDAL FIED _-_ q UP) i o_ r , I BLUE I , ' _ (CLUTCH I GREE s_uE ', _ FUEL 8r661 SHUT-OFF I SOLENOID uu__ , BLUE OFF) I ,_ t _UEL, LINE', _ ! =L SWITCH ......OCCUPIED (NOT .... N _--_--J SEAT i C _ AT_E_TCL-U;CH ......... , .... I.... IGNITION SWITCH -- 87A = O P-EF_.T-O-R - PRESENCE RELAY #1 ....... i 85 .
TRACTOR - - MODEL NUMBER ELECTRICAL 32 917.
TRACTOR - - MODEL NUMBER 917.271071 ELECTRICAL KEY PAFrr NO. NO. 1 163465 2 74760412 8 156417 16 161343 19 STD551125 20 73350400 21 166182 22 4152J 24 4799J 25 146147 26 166160 27 73510400 28 4207J 29 160784 30 140301 31 124211X 32 141226 33 109310X 40 169597 41 71110408 42 131563 43 168327 44 73640400 45 122822X 52 141940 70 166661 81 109748X DESCRIPTION Battery,12 Volt 28 Amp Bolt, Hex 1/4-20 x 3/4 Case, Battery Mech Hinge Switch, Interlock N. OPN./N.
TRACTOR -- MODEL NUMBER 917.
,t TRACTOR CHASSIS - - MODEL NUMBER 917.271071 AND ENCLOSURES KEYPART NO. NO.
TRACTOR -- MODEL NUMBER 917.
TRACTOR-- MODEL NUMBER 917.271071 GROUND DRIVE KEYPART NO. NO.
TRACTOR - - MODEL NUMBER STEERING ASSEMBLY _83 _11 4_ " i ;;2: 62 44 38 917.
TRACTOR o- MODEL N UMBER 917.271071 STEERING ASSEMBLY KEY PART NO. NO.
TRACTOR - - MODEL N UMBER 917.
TRACTOR - - MODEL NUMBER 91 '.271071 ENGINE KEYPART NO. NO. 1 162156 2 17720410 3 4 13 14 15 16 23 29 31 32 33 35 37 38 40 44 46 62 77 79 80 81 101 .......
TRACTOR - - MODEL NUMBER 917.271071 SEAT ASSEMBLY KEYPART NO. 140. 1 2 3 4 5 6 7 8 9 10 11 12 140123 140551 STD523710 19131610 145006 STD541437 124181X 17060616 19131614 155925 166369 121246X DESCRIPTION Seat Bracket, Pivot, Seat Bolt Washer 13!32x 1 x 10 Gauge Clip, Push*In Hinged NUt Spring, Seat Screw 3/8-16 x 1-1/2 Washer 13/32 x 1 x 14 Gauge Pan, Seat Emboss QCK Conn. KnobSeat Bracket, Switch Mounting KEYPART NO. NO.
TRACTOR - - MODEL NUMBER 917.271071 DECALS 6 4 13 10 20 12 KEY NO. 1 2 3 4 5 6 7 8 9 10 PART NO. 156368 163262 163200 163202 163207 133644 169638 166887 163204 156439 WHEELS 2_ KEYPART NO. NO. 11 168921 12 146046 14 160396 20 149516 21 138047 138311 - - 154515 - - 154516 - - 169598 - 169599 DESCRIPTION Decal, Oper. Instr. Decal, Dash Pnl Kohler Decal, Hood, R.H. Decal, Hood, L.H.
TRACTOR -- MODEL NUMBER 917.
TRACTOR -. MODEL NUMBER 917.271071 LIFTASSEMBLY KEYPART NO. NO. 1 159460 2 159471 3 105767X 4 12000002 5 19211621 6 120183X 7 125631X 8 122365X 11 139865 12 139866 13 STD624008 15 127218 16 73350800 17 130171 18 73680800 19 139868 20 163552 23 110807X 24 19131016 25 2876H 26 76020308 27 126971X 28 73550600 29 138057 30 150233 31 140302 32 73540600 36 155097 37 123935X 38 17490512 40 19112410 41 155098 49 145212 50 110452X DESCRIPTION Wire Asm Inner/Sprgw/Plunger LT Shaft Asm.
TRACTOR MOWER -- MODEL NUMBER 917.
TRACTOR - - MODEL NUMBER 917.271071 MOWERDECK KEY PART NO, NO. 1 2 3 165892 STD533107 138017 4 5 6 8 9 10 11 12 13 165460 STD624008 130832 850857 STD551137 140296 134149 129895 137645 14 15 16 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 40 44 45 46 48 49 50 51 52 53 54 55 56 59 128774 110485X 140329 STD533106 132827 159770 STD541431 134753 131267 105304X 123713X 110452)( 130968 19111O16 131491 157722 129963 153535 137266 STD533717 133835 131494 STD551037 STD541437 140088 STD_2.
TRACTOR - - MODEL N UMBER 917.
TRACTOR-PEERLESS TRANSAXLE MODEL NUMBER - - MODEL NUMBER 206-545C REF PART NO. NO. DESCRIPTION REF PART NO. NO. 41A 790079 Cover 917.271071 DESCRIPTION 1 772147 Transaxle 2 3 4 5 6 6A 7 8 8A 9 10 11 12 13 14 780086A 770128 776395 776409 778364 778369 778330 792180 792047 784352 784378 778.
TRACTOR - - MODEL NUMBER 917.
TRACTOR - - MODEL NUMBER 917.271071 KOHLER ENGINE - MODEL NUMBER CV16S, TYPE NUMBER PS-43519 CYLINDERHEADNAL_EATHER CRANKCASE KEY NO. KEY NO. 1 2 PART NO. 25-351_)1 12+755_1 12-041-01 12-041-02 3 4 5 12-041-03 12+411.
TRACTOR - - MODEL NUMBER 917.271071 KOHLER ENGINE - MODEL NUMBER CV16S, TYPE NUMBER PS-43519 BLOWER HOUSING& BAFFLES ,._NmON_LECTRICAL _'Y IO. PART NO, DESCRIPTION 1 2 3 4 12-086-14 12-468-03 24-162_3 M-0639016 Screw, hex. flange MIOx1.5x46 Washer, plain 3/8 Screen, grass Screw, hex. flange M6x1.
TRACTOR o - MODEL NUMBER 917.
TRACTOR - - MODEL NUMBER 917.271071 KOHLER ENGINE - MODEL NUMBER CV16S, TYPE NUMBER PS-43519 STARTING SYSTEM I 4/1 _'_, ENGINE CONTROLS I 2 11 L s!!p OIL PAN ,' LUBRICATION I i "1 _ [.
TRACTOR - - MODEL NUMBER 917.271071 KOHLER ENGINE - MODEL NUMBER CV16S, TYPE NUMBER PS-43519 ENGINECONTROLS ;TAR1]NG SYSTEM _EY IO. PART NO. 1 M-0839070 2 3 4 25-098-05 12-755-54 12-227-06 5 6 7 8 12-170-05 12-221"01 12-227-13 12-211-01 DESCRIPTION KEY NO. Screw, hex. flange M8xl 25x70 (2) Starter assembly (Includes 3-8) Kit, drive end Cap, drive end Armature Kit, brush & spring Cap, commutator end Bolt, hex. flange 1/4-20x4-5/8 (2) PART NO.
TRACTOR - - MODEL NUMBER 917.
TRACTOR - - MODEL NUMBER 917.271071 KOHLER ENGINE - MODEL NUMBER CV16S, TYPE NUMBER PS-43519 FUELSYSTEM KEY NO. PARr NO. 1 M.0641060 3 4 5 X-22-11 M-0629116 12-853-95 6 7 12_41.02 12-053-95 8 124)41-01 9 12-265-04 10 47-1544)1 11 X-426-09 12 25-353-10 13 2,5-(T:_0.02 NOTIU.USR:IATED 12-757.°02 12-757-03 12.041.01 12-041.02 12-041.05 12.041-06 12-032-06 12-757433 12-041-06 12-454.01 25_152-20 12454-03 M_o610t0 M.0645020 CRANKSHAFT KEY NO. DESCRIP]]ON 1 2 Nut, hex. flange M6x1.
SUGGESTED _r GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION _ ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL I SIGHTING I Ai,Jk ,g_ L__ging greater never the the face. Mak_ turns greduOperate than your 15°), Tracto_ upacross and down face of slopes (not I ally to prevent tipping or loss of Control. Exercise extreme direction on slopes. .,.
For in-home major brand repair service: Call 24 hours a day, 7 days a week 1-800-4-MY-HOME s" (1-800-469-4663) Para pedir servicio de reparaci6n a domicilio 1-800-676-5811 In Canada for all your service and parts needs call Au Canada pour tout le service ou les pi_ces 1-800-665-4455 For the repair or replacement parts you need: Call 6 am - 11 pm CST, 7 days a week PartsDirect s" 1-800-366-PART (1-800-366-7278) Para ordenar piezas con entrega a domicilio 1-800-659-7084 For the location of a Sears Parts
