Owner's Manual £RRFTXMRNo 16.5 HP ELECTRIC START 42" MOWER 6 SPEED TRANSAXL_ LAWN TRACTOR Model No. 917.271111 • • • • Safety Assembly Operation Maintenance • Repair Parts CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment. Sears, Roebuck and Co.
Warranty:'..:._,;.....;: Maintenance ......................................... ...... _.......... ::;..._.. ....... 2 Service and Adjustments ...................... 22 Storage ................................................. 27 Troubleshooting .................................... 29 Repair Parts ......................................... 32 Parts Ordedng ....................... Back Cover Safety Rules_, ............. ........... ......:_: ........ 2 Product.Specifications .. ,i_.......... :.:. .......
• Turn off bladeswhennot mowing. • Stop engine before removing grass catcher or unclogging chute. • Mow only in daylight or good artificial light. • Do not operate the machine while under the influence of alcohol or drugs. • Watch for traffic when operating near or crossing roadways. • Use extra care when loading or unloading the machine into a trailer or truck. SLOPE OPERATION Slopes are a major factor related to lossof-control and tipover accidents, which can result in severe injury or death.
• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. • Never make adjustments or repairs with the engine running. • Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. • Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
PRODUCT SPECIFICATIONS 3ASOUNE CAPACITY AND TYPE: 1.25 GALLONS OIL TYPE SAE 10W-30 API-SF/SG/SH): UNLEADED REGULAR (above 32°F) SAE 5W-30 (below 32°F) OIL CAPACITY: ;PARK PLUG: GAP: .040") VALVE CLEARANCE: GROUND SPEED (MPH): W/RLTER: 4.0 RNTS WiO RLTER: 3.5 RNTS Champion RC12YC NOT ADJUSTABLE FORWARD: 1sT 2 ND 3 RD 6TM REVERSE: CHARGING SYSTEM: BA'FrERY: BLADE BOLT TORQUE: We have competent, well-trained technicians and the proper tools to service or repair this tractor.
Parts Bag contents shown full size (1) Hex Bolt 5/16-18 x 1-1/4 (1) Hex Bolt 3/8-16 x 1 (1) Lockwasher 3/8 @ (1) Large Flat Washer (1) Locknut 5/16-18 (1) Knob © (1) Shoulder Bolt 5/16-18 (1) Washer 17/32 x 1-3/16 x 12 Gauge (2) Washers 3/16 x 3/4x 16 Gauge _#10 (2) Weld Nuts #10 _ 6 x 5/8 (2) Lock #10 Washers
Partspackedseparatelyincarton Steedng Boot Seat Video Cassette Mulcher Plate |I Manual I' ii Steering Wheel Parts Bag _(2) Center- (2) Shoulder Bolts lock Nuts (2) Washers 3/8 x 7/8 x 14 Gauge Parts Bag contents not shown full size <_ (2) Keys Wheel Steering Insert _ ___ I I I (2) Latch Hook Assemblies Steering Extension , _, Slope Sheet (2) Gauge Wheels Steering Wheel Adapter 7 I_ II Shaft iIM Iol I 1
Yournewtractorhas beenassembledatthe factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier.
INSTALL SEAT Adjust seat before tightening adjustment knob. • Remove cardboard packing on seat pan. • Place seat on seat pan and assemble shoulder bolt.Tighten shoulder bolt securely. • Assemble adjustment knob and flat washer loosely. Do not tighten. • Lower seat into operating position and sit on seat. • Slide seat untila comfortable position is reached which allows you to press clutch/brake pedal all the way down. • Get off seat without moving its adjusted position.
CHECK TIRE PRESSURE The tires on your tractor were ovednflated at the factory for shipping purposes. Correct tire pressure is important for best cuttingperformance. • Reduce tire pressure to PSI shown in =PRODUCT SPECIFICATIONS" on page 5 of this manual. CHECK Weld Nut From The Top Weld Hook Points Down Lock Washer Latch Latch DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See TO LEVEL MOWER HOUSING" in the Washer Service and Adjustments section of this manual.
ASSEMBLE GAUGE WHEELS TO MOWER DECK The gauge wheels are designed to keep the mower deck in proper position when operating mower. Be sure they are properly adjusted to ensure optimum mower performance. • Assemble gauge wheels with tractor on a flat level surface. • Adjust mower to desired cutting height (See =TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of this manual). • With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground.
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
KNOW YOUR TRACTOR READTHISOWNER'SMANUALAND SAFETYRULESBEFOREOPERATINGYOUR TRACTOR Comparethe illustrationswithyourtractorto familiarizeyourselfwith the locationsof variouscontrolsandadjustments.Savethis manualfor future reference.
The operationof anytractorcanresultin foreignobjectsthrownintothe eyes,whichcan resultin severeeye damage.Alwayswearsafetyglasses or eyeshieldswhileoperatingyourtractoror performinganyadjustmentsor repairs.We recommenda widevisionsafetymaskover spectacles,or standardsafetyglasses. HOW TO USE YOUR TRACTOR Your tractor is equipped with an operator presence sensing switch.
• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch.
ADD GASOLINE • Insert key into ignition and tum key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry. • Fill fuel tank.
MOWINGTIPS MULCHING • Tire chains cannot be used when the mower housing is attached to tractor. • Mower should be properly leveled for best mowing performance. See =TO LEVEL MOWER HOUSING" in the IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. Clean after each use. Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has been cut.
FILL IN DATES _€,_ REGULAR SERVICE Check Check T R BrakePressure Opera,on Tire _ _ ,_Y_,_P_CZ_._d_/_'_SERVICE _ Check Operator Presence and Interlock Systems V' Checkf_ LooseFastenere Shar_nfftep_ce ll_ II_7 I_ Mower Blades Lubrication Chart oT R V' Check Batter/Level Clean Battery end Terminals Check Transaxle I_ Cooling V w Adjust Blade Belt(s) Tension li_s Adjust Motion Drive Belt(s) Tension Check Engine Change Oil Level Engine I_s V' V' Oil II_I_2,3 cleanAi Fi.
TRACTOR Alwaysobservesafetyruleswhen performingany maintenance. BRAKEOPERATION If tractorrequiresmorethansix (6) feet stoppingdistanceat high speedin highest gear,then brakemustbe adjusted.(See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES • Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" on page 5 of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.
TO CLEANBATTERYANDTERMINALS Corrosionand dirt on the batteryandter- • minals can cause the battery to =leak" power. • Open battery box door. • Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. • Rinse the battery with plain water and dry. • Clean terminals and battery cable ends with wire brush until bright. • Coat terminals with grease or petroleum jelly.
• Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. TO SERVICE CARTRIDGE • Replace a dirty, bent, or damaged cartridge. NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge. • Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge. • Reassemble air cleaner, wing nut, cover and tighten knob securely.
ACAUTION: Before performing any service or adjustments: • Depress clutch/brake pedal fully and set parking brake. • Place gearshift lever in neutral (N) position. • Place attachment clutch in =DISENGAGED" position. • Turn ignition key "OFF' and remove key. • Make sure the blades and all moving parts have completely stoppedl • : Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
Bottom Boftom o, - Nut "E" Tronn,o oo_l Suspensi°n Front Links Lift Link_ FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-toside. If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on ri.
FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and Camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center. • Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest authorized service centerldepartment.
REPLACING BATTERY ,_.CAUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands,rings,etc. Positive terminal must be connected first to prevent sparking from accidental grounding. • Lift seat pan to raised position and open battery box door. • Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor.
Headlight Wire Connector INTERLOCKSAND RELAYS Looseor damagedwiring maycause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section of this manual. TO REPLACE FUSE Replace with 30 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. ENGINE TO ADJUST THRO'I'rLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary.
Immediatelyprepareyour tractorfor storage at the end of the season or if the tractor will not be used for 30 days or more. Acidic gas can damage the fuel system of an engine while in storage. • Drain the fuel tank. _,CAUTION: • Start the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season.
TROUBLESHOOTING CHART CAUSE PROBLEM Will not start CORRECTION • Out of fuel. • Engine not"CHOKED" properly. • Engine flooded. • • • • Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. • Fill fuel tank. See =TO START ENGINE" in Operation section. • Wait several minutes before attempting to start. • Replace spark plug. • Clean/replace air filter. • Replace fuel filter. • Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.
"ROUBLESHOOTING PROBLEM CHART CORRECTION :CAUSE Engine clicks but will not start (cont'd) • Looseordamagedwiring. • Faultysolenoidorstade_ • Check/replace starter. Loss of power • Cutting too much grass/too fast. • Throttle in "CHOKE" tion. • Set in "Higher Cut" position/reduce speed. • Adjust throttle control. posi- solenoid or • Dirty fuel filter. • Stale or dirty fuel. • Clean underside of mower housing. • Clean/replace air filter. • Check oil level/change oil.
TROUBLESHOOTING PROBLEM Poorcut - uneven CHART grass, leaves, and trash around mandrels. (cont'd) Mower blades will not rotate Poor grass discharge CORRECTION CAUSE • Obstruction in clutch mechanism. • Remove obstruction. • Worn/damaged drive belt. • Replace mower drive belt. mower • Frozen idler pulley. • Frozen blade mandrel • Replace idler pulley. • Replace blade mandrel. • Engine speed too slow. • Place throttle control in • Travel speed too fast. • Wet grass. • Mower deck not level.
TRACTOR - - MODEL NUMBER 917.271111 SCHEMATIC BATTERY SOLENOID i RO AMMETER (OP'nO_L) FUSE 30 AMP. STARTER W_E CLUTCH I BRAKE (PEDAL UP) IGNIT_N UNIT OPERATOR RELAY #2 --_ _ PLUG GAP (2 PLUGS ON SPARK TWIN CYL ENGINES) OPERATOR PRESENCE RELAY #3 185 86 t HEADLIGHTS I I WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING.
TRACTOR - - MODEL NUMBER 917.
TRACTOR - - MODEL NUMBER 917.271111 ELECTRICAL KEY NO. 1 2 8 16 19 20 21 22 24 25 26 27 28 29 30 31 32 33 40 41 42 43 44 45 52 70 81 PART NO. DESCRIPTION 163465 74760412 156417 161343 STD551125 73350400 147430 4152J 4799J 146147 108824X 73510400 4207J 160784 140301 124211X 141226 109310X 163845 71110408 131563 145673 73640400 122822X 141940 140426 109748X Battery,12 Volt28 Amp Bolt, Hex 1/4-20 x 3/4 Case, BatteryMech Hinge Switch,InterlockN. OPNJN.
TRACTOR - - MODEL NUMBER 917.
TRACTOR - - MODEL CHASSIS AND ENCLOSURES KEY PART NO. NO. 1 2 3 4 5 9 10 11 12 13 14 17 18 25 26 28 29 30 31 37 38 39 51 52 53 54 55 57 58 60 64 74 114 115 116 140 142 143 144 NUMBER 917.
TRACTOR - - MODEL NUMBER 917.271111 GROUND DRIVE 61 IO 58 18 113 p_50 21 ' 148 6 32 4 27i_ 62 34 26 27 .t.
TRACTOR - - MODEL NUMBER 917.271111 GROUND DRIVE KEY NO. PART NO.
TRACTOR - - MODEL NUMBER STEERING ASSEMBLY -'-----63 • -. s -_ ..... _ ." J .- I i_1 44 3B 917.
TRACTOR - - MODEL NUMBER 917.271111 STEERING ASSEMBLY KEY NO. 1 2 3 4 5 6 7 8 9 10 11 13 15 17 18 19 20 22 23 25 26 27 28 29 30 32 36 37 38 39 40 41 42 43 44 46 47 51 54 62 63 65 66 67 68 PART NO.
TRACTOR - - MODEL NUMBER 917.
TRACTOR - - MODEL NUMBER 917.271111 ENGINE KEY NO. 1 2 3 4 13 14 15 16 23 29 31 32 33 35 37 38 40 44 46 62 77 79 80 81 101 PART NO. 162156 17720410 159420 12-041-03 13280328 13200300 STD551231 159880 137180 109202X 158990 123487X 17490512 137040 124028X 17490412 19091416 STD551131 19101216 M740108025 74760508 128861 M730308(X) DESCRIPTION Control,Throt I Ch Screw, Hex Thd Cut 1/4-20x5/8 T Engine (See Breakdown)KohlerModel No. CV16-43513 Muffler Gasket KohlerCV13-CV16.
TRACTOR - - MODEL NUMBER 917.271111 SEAT ASSEMBLY 21 12 KEY NO. 1 2 3 4 5 6 7 8 9 10 11 PART NO. DESCRIPTION 140123 140551 STD523710 19131610 145006 STD541437 124181X 17490616 19131614 155925 166369 Seat :" BracketPnt PivotSeat (blk) BoltFin Hex 3/8-16unc X 1 Washer 13/32 X 3/4 X 10 Ga Clip Push In Hinged Nut Hex Lockw/Ins 3/8-16 UnC SpringSeat Cprsn 2 250 BIkZi Scraw Thdrol3/6-16 X 1 Ty-tt Washer 13/32 X 1 X14Ga Pan Pnt Seat (blk) Knob Seat Adj Wingnut KEY NO.
TRACTOR - - MODEL NUMBER 917.271111 DECALS 4 3 7 I0 2O 9 12 KEY NO. PART NO. 1 1_368 3 4 5 1_2_ 1_2_ 1_207 6 7 133644 1_2_ 6 9 1_2_ 1_2_ WHEELS DESCRIPTION Decal, Oper. Instr. Decal, Hood, R.H. Decal, Hood, LH. Decal, Fender Sd White Rad/6sp 42" Decal, Customer Maintenance Decal, Dash Phi Kohler 16.5 Ohv Decal, Deck EZ3/Mulch Srs Decal, Fender, Craftsman PART NO. 10 12 14 20 21 156439 146046 160396 149516 138047 138311 154515 154516 167875 167876 & TIRES 7 KEY NO. KEY NO.
TRACTOR - - MODEL NUMBER 917.271111 LIFT ASSEMBLY 25 2423 7 8 .
TRACTOR - - MODEL NUMBER 917,271111 LIFT ASSEMBLY KEY NO. 1 2 3 4 5 6 7 8 11 12 13 15 16 17 18 19 20 23 24 25 26 27 28 29 30 31 32 49 50 PART NO. DESCRIPTION 159460 159471 105767X 12000002 19211621 120183X 125631X 122365X 139865 139866 STD624008 127218 73350800 130171 73680800 139868 163552 110807X 19131016 2876H 76020308 126971X 73350600 138057 150233 140302 73540600 145212 110452X Wire Asm Inner/Sprgw/PlungerLT ShaftAsm. Lift Pin Groove E Ring #5133-62 Washer 21/32 x I x 21 Ga.
TRACTOR - - MODEL NUMBER 917.
TRACTOR - - MODEL NUMBER 917.271111 MOWER DECK KEY NO. PART NO.
TRACTOR - - MODEL NUMBER 917.
TRACTOR - - MODEL NUMBER 917.271111 PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C KEY NO. PART NO.
TRACTOR - - MODEL NUMBER 917.
TRACTOR - - MODEL NUMBER 917.271111 KOHLER ENGINE - MODEL NUMBER CV16, TYPE NUMBER PS-43513 CYLINDER HEAD/VALVE/BREATHER CRANKCASE KEY NO. KEY NO. 1 2 3 4 5 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 PART NO. DESCRIPTION 12-351.-02 12-755-63 12-411-01 12-041-10 12-017-01 12-017-02 12-016-01 12-016-02 X-75-23 12-318-19 25-186.
TRACTOR - - MODEL NUMBER 917.
TRACTOR - - MODEL NUMBER 917.271111 KOHLER ENGINE - MODEL NUMBER CV16, TYPE NUMBER PS-43513 KEY NO. IGNmON/ELECTRICAL KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 PART NO, DESCRIPTION 12-086-14 12-46803 24-162-03 M.0639016 12-112-01 12-157-03 41-403-09 X-22-11 236602 X-42-15 12-025-35 41-155-02 M-0548025 12-085-01 12-132-02 X-728-1 M-0545010 12-584-07 12-452-02 12-O86-35 M-0461013 12-584-06 Screw, hey,.flange MIOx1.5x46 Washer, plain 3/8 Screen, grass Screw, hex. flange M6x1.
TRACTOR - - MODEL NUMBER 917.
TRACTOR - - MODEL NUMBER 917.271111 KOHLER ENGINE - MODEL NUMBER CV16, TYPE NUMBER PS-43513 STARTING SYSTEM KEY PART NO. NO, 1 2 3 4 5 6 7 8 M-0839070 25-098-05 12-755-54 12-227-06 12-170-05 12.221-01 12-227-13 12-211-01 ENGINE CONTROLS DESCRIPTION KEY PART NO. NO, Screw, hex flange M8x1.25x70 (2) Starter assembly (Includes3-8) Kit, drive end Cap, drive end Armature Kit. brush& spring Cap, commutatorend Bolt, hex. flange 1/4-20x4-5/8 (2) OIL PAN/LUBRICATION KEY PART NO. NO.
TRACTOR - - MODEL NUMBER 917.
TRACTOR - - MODEL NUMBER 917.271111 KOHLER ENGINE - MODEL NUMBER CV16, TYPE NUMBER PS-43513 CRANKSHAFT FUELSYSTEM KEY NO. NO. 1 3 4 5 M-0641060 X-22-11 M-0629116 12-853-83 6 7 12-041-02 12-053-83 8 9 11 12 13 15 12-041-01 12-265-04 X.309-14 52-353-22 25-050-02 12-559-01 24 12-431-01 NOT ILLUSTRATED 12-757-02 12-757-03 12-041-O1 12-041-02 12-041--05 12-041-06 12-032-06 12-757-09 12-041-06 KEY PART NO. NO. PART DESCRIPTION 1 2 Nut, hex. flange M6xl.0 (2) Washer, star 1/4 Stud M6x1.
SUGGESTED I GUIDE FOR SIGHTING " SIGHTING GUIDE SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL _n _D i Operate your Tractor up and down the face of slopes (not I greater than 15°), never across the face. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.
For the repair or replacement parts you need delivered directly to your home Call 7 am - 7 pm, 7 days a week 1-800-366-PART (1-800-366-7278) Para ordenar piezas con entrega domicilio - 1-800-659-7084 a For in-house major brand repair service Call 24 hours a day, 7 days a week 1-800-4-REPAIR (1-800-473-7274) Para pedir servicio de reparaci6n domicilio - 1-800-676-5811 a For the location of a Sears Parts and Repair Center in your area Call 24 hours a day, 7 days a week 1-800-488-1222 n||n|i mmmmmm Fo
