MINI SHAPER MODEL G8693 INSTRUCTION MANUAL COPYRIGHT © 2000 BY GRIZZLY INDUSTRIAL, INC. 1821 VALENCIA ST., BELLINGHAM, WA 98227 WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. JUNE 2000 PRINTED IN CHINA.
-2- G8693 Mini Shaper
Table Of Contents PAGE 1. 2. 3. 4. 5. 6. 7. 8. SAFETY SAFETY INSTRUCTIONS FOR POWER TOOLS ................................................3-4 ADDITIONAL SAFETY INSTRUCTIONS FOR SHAPERS ......................................5 CIRCUIT REQUIREMENTS 110V OPERATION ....................................................................................................6 GROUNDING ............................................................................................................
SECTION 1: SAFETY For Your Own Safety Read Instruction Manual Before Operating This Equipment The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
Safety Instructions For Power Tools 9. USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. Conductor size should be in accordance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension cord must also contain a ground wire and plug pin. Always repair or replace extension cords if they become damaged.
Safety Instructions For Shapers 1. Wear eye protection. 6. Keep fingers away from revolving cutter use fixture when necessary. 2. Wear ear protection. 3. Be sure keyed washer is directly under spindle nut and that spindle nut is tight. 4. Feed workpiece against rotation of cutter. 7. Use overhead guard when adjustable fence is not in place. 8. Mini Shaper should be fastened securely to a firm supporting surface. 5. Do not use awkward hand positions.
SECTION 2: CIRCUIT REQUIREMENTS 110V Operation Your G8693 Mini Shaper is prewired for 110 volt, single phase operation. The 3⁄4'' H.P. motor draws approximately 2.2 amps. We strongly recommend fusing your Mini Shaper at 15 amps. Fusing higher will not adequately protect the motor. Although the G8693 Mini Shaper does not draw a large load, if you’re using a circuit that is already close to capacity, it might blow a fuse or trip a circuit breaker.
SECTION 3: GENERAL INFORMATION Commentary We are proud to offer the G8693 Mini Shaper. The Model G8693 is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer satisfaction. We are also pleased to provide this manual with the Model G8693.
Unpacking Parts Inventory Model G8693 Mini Shaper is Shipped complete in one carton. If you discover the machine is damaged after you’ve signed for delivery, and the truck and driver are gone, you will need to file a freight claim with the carrier. Save the containers and all packing materials for possible inspection by the carrier or its agent. Without the packing materials, filing a freight claim can be difficult.
Clean Up The unpainted surfaces are coated with a waxy oil to protect them from corrosion during shipment. Remove this protective coating with a solvent cleaner or citrus-based Degreaser such as Grizzly’s G7895 Degreaser. Avoid chlorine-based solvents as they may damage painted surfaces should they come in contact. Always follow the usage instructions on the product you choose for clean up. Many of the solvents commonly used to clean machinery can be highly flammable, and toxic when inhaled or ingested.
SECTION 4: ASSEMBLY Spindle Shaft For Your Own Safety, Never Connect To Power Source Until All Assembly Steps Are Complete, And You Have Read And Understand The Safety And Operational Instructions. 3. Lock the assembly in place by tightening the Shaper Nut with the wrenches provided. See Figure 3. NOTE: If you would like to use Router bits instead of Shaper cutters, see section on “Using Router Bits” for instructions. Typically, the Spindle Shaft is already installed from the factory.
Fence Ring Guard 1. Find three Knobs (REF 14) and three rubber faced Washers (REF 13) from the parts bag. 1. Attach the Ring Guard (REF 19) to the Post (REF 21) using one #10-24 x 1⁄2'' Pan Head Screw (REF 18). 2. Mount the Fence Body (REF 12) on the Table (REF 10) using two knobs and washers. Screw the knobs through the slots of the fence body and into the threaded holes near the rear of the table. See Figure 4. 2. Slide the assembly into the unthreaded hole near the rear of the table. 3.
Site Consideration If the Mini Shaper is to be used in a permanent location, it should be fastened securely to a firm supporting surface such as a workbench. Holes should be drilled through supporting surface of the workbench as illustrated. Each foot of the Mini Shaper should be bolted securely using 1⁄4'' bolts, hex nuts and lock washers. Bolts should be of sufficient length to accommodate foot of Mini Shaper, washer, hex nut and thickness of supporting surface. Tighten all four bolts securely.
SECTION 4: OPERATIONS Fence Assembly Infeed Fence Ring Guard Lock Knob Spindle Adjustment Knob Figure 7. Location Of Primary Components. Operating this equipment has the potential for hearing damage to occur, especially if operated for a long period of time. Always wear hearing protection when operating equipment. Cotton balls or tissue paper in the ear canal does not provide adequate noise reduction.
On-Off Switch Fence The “On-Off” switch is located on the front of your Mini Shaper and has the operating positions clearly marked. Push the switch up to turn your tool “On” and down to turn it “off” The switch has a switch key which, when removed, allows the switch to be locked in the “off” position. To activate the locking feature, push switch to “off” position and pull the switch key. See Figure 8.
Table Insert Spindle Height The Table Insert (REF 16) should be used at all times to provide support for the workpiece. The Spindle has a maximum vertical adjustment of 3⁄4''. The large knob on the rear of the Shaper/ Router is used to set the height. Loosen the knob by turning it counterclockwise. The Spindle assembly can now be raised or lowered by moving the knob right or left in the inclined slot. When the desired height is obtained, turn the knob clockwise to lock it in place. See Figure 11.
Ring Guard Keyed Washers The Ring Guard (REF 19) is an important safety feature and should always be used when shaping. Before the Mini Shaper is turned on, the ring guard should be positioned approximately 1⁄4'' above the workpiece and locked in place. The keyed Washer must be directly under the JAM NUT; otherwise, the nut may loosen and serious injury may result. Always lock the spindle knob after adjusting it. See Figure 13.
Installing A Cutter Using Router Bits Before making any adjustments or conversions to the Mini Shaper, make sure the switch is in the 'OFF' position and the power cord is UNPLUGGED. The G8693 Mini Shaper is equipped with a removable 1⁄2'' Stub Shaft and a 1⁄4'' router bit collet. See Figure 16. Be sure the Table Insert (REF 16) is installed and not in contact with the cutter prior to operation.
Workpiece Prep Do not use the Mini Shaper to reduce workpiece size. The workpiece should be cut as close to final size before shaping. For best results, run all sides to be shaped through a jointer. Whenever a cutter is required to make a heavy cut, the spindle speed (RPM) may be reduced. This results in a rough or splintered cut. Excessive depth-of-cut can also cause kickback! Always make a test cut on a piece of scrap before using the finished workpiece. Figure 16.
Straight Edge Shaping Across The Grain After installing the cutter but before plugging in, (be sure to check for proper rotation) position the fence faces parallel to each other and lock them in place. Rotate the cutter until one of the cutting face’s is 90 degrees from the fence faces. Place the workpiece against the infeed fence and slide it against the face of the cutter to get an idea of the cut profile. Now adjust the Spindle height and the Fence location to give the approximate cut profile.
Large Workpiece When shaping long, wide or cumbersome workpieces, the table may be too small to provide full support. An extension for the table can be added to the sides and front. Use only smooth, flat wood and be sure the extension is on the same level as the Mini Shaper table. The Fence faces are drilled to allow the addition of fence extensions or wooden faces to provide more support. Many good books on woodworking provide detailed instructions on shaper operation, patterns, fixtures and jigs.
Dust Collection Your Mini Shaper has a rear chip discharge which fits any standard dust collection with a 21⁄2'' hose. A 21⁄2'' to 11⁄4'' hose adapter is supplied with the Mini Shaper. Attaching a dust collection system will keep your work area cleaner. If Chip Discharge clogs with chips, turn switch OFF and UNPLUG unit to avoid accidental starting. Dislodge chips and debris with a pencil or wood dowel, minimum 6 inches in length. Do not use finger since stationary blades are sharp. Figure 19.
SECTION 5: MAINTENANCE Keep your Mini Shaper clean and adjusted properly for maximum performance and machine longevity. Do not allow pitch to accumulate on the table, fences or cutters. Clean frequently with Gum and Pitch Remover. 2. Turn Mini Shaper upside down on a firm work surface. Be careful to remove or protect the Stub Shaft from damage. 3. Remove Belt Guard (REF 47) by loosening the mount screw (REF 49).
SECTION 6: CLOSURE The following pages contain general machine data, parts diagrams/lists, troubleshooting guide and Warranty/Return information for your Model G8693 Mini Shaper. If you need parts or help in assembling your machine, or if you need operational information, we encourage you to call our Service Department. Our trained service technicians will be glad to help you.
MACHINE DATA SHEET Customer Service #: (570) 326-3806 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 GRIZZLY MODEL G8693 MINI SHAPER Design Type.................................................................................................... Bench Model Overall Dimensions: Table ......................................................................................................1113⁄16" x 913⁄16" Height (Includes Fence) ..........................................................................
15 14 17 12 69 60 68 14 70 20 14 19 11 68 16 18 10 21 67 14 18 66 65 33 1 34 24 4 72 59 23 9 31 8 63 36 62 35 32 3 9 8 71 5 6 2 41 38 73 48 37 7 74 51 49 45 40 39 50 27 25 54 42 28 26 55 71 57 3 61 44 46 47 58 -26- 48 G8693 Mini Shaper
Ref 1 2 3 4 5 6 7 8 9 10 11 12 14 15 16 17 18 19 20 21 23 24 25 26 27 28 30 31 32 33 34 35 Part No P8693001 P8693002 P8693003 P8693004 P8693005 P8693006 P8693007 PS09M PW02M P8693010 P8693011 P8693012 P8693014 P8693015 P8693016 P8693017 PS09M P8693019 P8693020 P8693021 P8693023 P8693024 P8693025 P8693026 PW03 P8693028 P8693030 P8693031 P8693032 P8693033 P8693034 P8693035 Description BASE HEX CAP SCREW WASHER 6MM FRONT COVER NAME PLATE SWITCH SWITCH KEY PHLP HD SCREW M5-0.
WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
WARRANTY CARD Name ____________________________________________________________________________________ Street ____________________________________________________________________________________ City ______________________________________________________________State________Zip_________ Phone Number_______________________E-Mail_______________________FAX________________________ MODEL # ______________________________Order #______________________________________________ The following information is given on a
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