User's Manual Part 4

Maintenance

Mechanical Clutch Lever Lubrication

1. The clutch cable adjuster nut is located alongside the

left down-tube. Slide the rubber protective cover away

from the adjuster. Loosen the lock nu

2. Turn the cable adjuster completely inward to provide

maximum lever freeplay.

3. Remove the clutch lever

c-clip and pin.

Disconnect the clutch

cable from the clutch

lever.

4. Remove any old grease

and dirt from the lever

and housing. Lubricate

the clutch lever and pin

with moly assembly

grease or all-purpose

grease.

5. Reconnect the clutch

cable. Reinstall the lever

c-clip and pin.

6. Adjust clutch lever freeplay. See page 95.

7. Tighten the adjuster nut and slide the protective cover

over the adjuster.

Mechanical Clutch Cable Lubrication

Lubricate control cable ends at the intervals recommended

in the periodic maintenance table beginning on page 82.

NOTICE: External casings are factory-lubricated. Additional

lubrication could be detrimental to cable performance.

Verify proper routing and smooth movement. Inspect for

damage to the external casing, and inspect exposed cable

wire for fraying, kinks or corrosion. Replace any damaged,

sticky or sluggish cable.

1. Disconnect the cable at the clutch lever and at the

primary cover.

2. Lubricate the barrel ends with all-purpose grease.

3. Reconnect the cable and adjust freeplay as needed.

Clutch

Cable

C-Clip