User's Manual Part 4

108
Maintenance
Headlight Aim Adjustment
The headlamp adjustment screws are located inside the headlamp housing.
1. CHIEFTAIN only: Remove the two headlight bezel screws and remove the bezel from
the fairing. Reinstall the bezel after adjusting the headlamp.
Tool: M4 hex wrench or universal tool
2. To adjust the headlamp vertically, tighten both top adjustment screws equally to
adjust the beam downward. Loosen both screws equally to adjust the beam upward.
Tool: M4 hex wrench or universal tool
3. To adjust the headlamp horizontally, loosen the left side screw to adjust the beam to
the left. Loosen the right side screw to adjust the beam to the right.
Headlight Lamp Replacement (CHIEF)
1. Remove the six bolts securing the front nacelle headlight shroud. Pull this piece forward to access the headlight.
2. Remove the sealing boot. Press the looped end of the wire bulb retainer clip and swing the end toward the center of the
bulb to release it from the latch tab.
3. With the wire connector attached, pull the bulb out. Disconnect the wire harness.
4. Install the new bulb and secure the retainer.
Tip: Avoid touching a halogen lamp with bare fingers. Oil from your skin leaves a residue, causing a hot spot that will shorten the life of the
lamp. If a lamp is touched, clean it thoroughly with denatured alcohol.
5. Reinstall the sealing boot. Make sure it seals tightly around the bulb base and lens to prevent condensation.
6. Reinstall the front nacelle headlight shroud.
7. Tighten the two (2) top bolts.
Torque: 36 in-lbs (4 Nm)
8. Tighten the four (4) rear bolts.
Torque: 84 in-lbs (9.5 Nm)
Adjustment
Screws