User's Manual Part 4

109
Maintenance
Headlight Lamp Replacement (CHIEFTAIN)
1. Remove the two bolts securing the front trim bezel to the fairing. Pull this
piece forward to access the headlight.
2. Remove the four screws securing the headlamp retaining ring. Remove the
retaining ring.
Tool: Phillips screwdriver or universal tool
3. Remove the headlight assembly from the headlight carrier.
4. Remove the sealing boot. Press the looped end of the wire bulb retainer
clip and swing the end toward the center of the bulb to release it from the
latch tab.
5. With the wire connector attached, pull the bulb out. Disconnect the wire
harness.
6. Install the new bulb and secure the retainer.
Tip: Avoid touching a halogen lamp with bare fingers. Oil from your skin leaves a residue, causing a hot spot that will shorten the life of the
lamp. If a lamp is touched, clean it thoroughly with denatured alcohol.
7. Reinstall the sealing boot. Make sure it seals tightly around the bulb base and lens to prevent condensation.
8. Reinstall the headlight assembly into the carrier, being sure to index the assembly properly.
9. Reinstall the retaining ring with the four screws.
Torque: 12 in-lbs (1.4 Nm)
10. Reinstall the front trim bezel and bolts.
Torque: 36 in-lbs (4 Nm)
Step 2
Retaining Ring