accQcomm™ Interface Module Installation and Operation Guide Part #69-7503-015 of Assembly #60-7504-015 Copyright © 2007. All rights reserved, Teledyne Isco. Revision D, February 2012.
Foreword This instruction manual is designed to help you gain a thorough understanding of the operation of the equipment. Teledyne Isco recommends that you read this manual completely before placing the equipment in service. Although Teledyne Isco designs reliability into all equipment, there is always the possibility of a malfunction. This manual may help in diagnosing and repairing the malfunction. If the problem persists, call or e-mail the Teledyne Isco Technical Service Department for assistance.
accQcomm Interface Module Table of Contents Section 1 Introduction 1.1 1.2 1.3 1.4 1.5 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cables and Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unpacking Instructions . . . . . . . . . . . . . . . . .
accQcomm Interface Module Table of Contents List of Figures 1-1 accQcomm connectors and cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 1-2 Power input wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 2-1 Site tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 2-2 Select units of measure . . . . . . . . . . . . . . . . . . . . . . .
accQcomm Interface Module Section 1 Introduction 1.1 Overview The accQcomm Interface Module is an optional component of an H-ADFM/ADFM/accQmin Velocity Profiler flow monitoring system. The module accepts RS-232/RS422 serial data from up to three ADFM/accQmin flow meters and converts the data, typically measured flow, level, and velocity, to industry standard MODBUS protocol, or an analog current loop, with programmable format and scaling.
accQcomm Interface Module Section 1 Introduction 1.2 Outputs The accQcomm has an array of outputs for different data types, summarized below. For detailed information about each output and its configuration, see section 2, Installation and Operation.
accQcomm Interface Module Section 1 Introduction Serial RS422 Flow Meter 1 Serial RS232 Serial RS422 Flow Meter 2 Serial RS232 Serial RS422 Flow Meter 3 Serial RS232 Modbus Output RS485 Modbus Output RS232 LCD Negative SYSTEM POWER must be connected to Chassis-Ground & Earth-Grounded.
accQcomm Interface Module Section 1 Introduction 1.4 Unpacking Instructions Teledyne Isco Customer Service Dept. P.O. Box 82531 Lincoln, NE 68501 USA Phone: (800) 228-4373 Outside USA & Canada call: (402) 464-0231 FAX: (402) 465-3022 E-mail: IscoInfo@teledyne.com Web site: www.isco.com 1-4 When the system arrives, inspect the outside packing for any damage. When you unpack the system, check the items against the packing list.
accQcomm Interface Module Section 1 Introduction 1.5 Technical Specifications Table 1-1 lists the technical specifications for the accQcomm. Table 1-1 accQcomm Technical Specifications Physical Dimensions (H x W x D) 2.75 in (70 mm) x 10.5 in (267 mm) x 5.62 in (143 mm) Weight 2.06 pounds (.95 kg) Material Polycarbonate Enclosure NEMA 1, IP20 Power Requirements 9 to 30 VDC Negative System Power must be connected to Chassis Ground, and should be Earth-Grounded.
accQcomm Interface Module Section 1 Introduction 1-6
accQcomm Interface Module Section 2 Installation and Operation 2.1 Programming 2.1.1 Configuration Software The accQcomm’s configuration software is a simple program for managing your site files. Install the program by inserting the CD-ROM in the appropriate drive on your PC. Run the application accQcomConfigSetupV1.00.exe. Connect your PC to the accQcomm’s serial configuration port on the front of the unit, or connect to the Ethernet port on the back, and open the accQcomm configuration software.
accQcomm Interface Module Section 2 Installation and Operation 2.2 Site Setup Begin creating a site file for the flow meter(s) connected to the accQcomm by clicking the Site tab (Figure 2-1) and enter the desired Site Name. Figure 2-1 Site tab 2.2.1 LCD Display 2-2 The accQcomm’s LCD can be configured to display several different types of information.
accQcomm Interface Module Section 2 Installation and Operation 2.2.2 Display Units In the Display Units box (Figure 2-2), click the pull-down menus to select the units of measure the accQcomm will use for displaying measured Flow, Velocity, Depth, Temperature, and Volume. Figure 2-2 Select units of measure 2.2.3 Totalizers Flow volume can be totalized separately for each connected instrument. Each totalizer will roll over when an ensemble is received, or when volumetric units of measure are changed.
accQcomm Interface Module Section 2 Installation and Operation Totalizer Mode There are three selectable totalizer modes: Net – Total flow includes both positive and negative (forward and reverse) flows. Positive – Total positive (forward) flow; negative (reverse) flow not included. Negative – Total negative (reverse) flow; positive (forward) flow not included. The selected totalizer mode applies to all connected instruments. When the mode is changed, all totalizers are reset to zero.
accQcomm Interface Module Section 2 Installation and Operation Instruments 2 and 3, when first made active, will have the default name of INACTIVE, which can be deleted and replaced with new names. Figure 2-4 Instrument settings and error counter 2.2.5 Error Handling and Timeouts A timeout (Figure 2-4) signifies that the accQcomm is not receiving readings in the proper format from the configured instrument within the specified time period (default setting 90 seconds).
accQcomm Interface Module Section 2 Installation and Operation 2.3 Communication Click the Communication tab to select the appropriate communication settings for the PC connection and each flow meter. Figure 2-5 Communication tab Note Record your Port and Network settings for future use.
accQcomm Interface Module Section 2 Installation and Operation Flow Control can be used when the accQcomm is communicating through a modem, to regulate data transmission so that when the buffer is full, data flow will halt until enough data has been read to continue transmitting. To activate this function, check the box next to Flow Control. 2.3.2 Network Settings In the Address box, enter the IP address you will use to access your flow data via the Internet, as well as the Subnet mask.
accQcomm Interface Module Section 2 Installation and Operation 2.4 Alarms The accQcomm has eight programmable relays for triggering alarms based on one or two user-defined conditions (i.e., flow rate, level, velocity, etc.). To program alarms, click the Alarms tab. Define the conditions by using the pull-down menus to select the instrument (flow meter), parameter (level, flow, etc.), comparator (>, <, ==, >=,<=), and value (Figure 2-7).
accQcomm Interface Module Section 2 Installation and Operation When you highlight the desired alarm number in the Current Alarms window and click Set Alarm Condition, the alarm appears beside its number. To remove an alarm condition, highlight the alarm and click Clear Selected. Note For the accQmin flow meter, the accQcomm displays and transmits secondary level data at 10X the actual value when using Standard Data format. This should be considered when setting up alarm conditions and analog outputs.
accQcomm Interface Module Section 2 Installation and Operation Alternate MODBUS Port Although ordinarily only MODBUS or Analog output (see next section) can be selected as the Output Type (refer to Figure 2-8 on the following page), an alternate MODBUS port can be used at the same time as Analog Output. To activate and configure this port while the Output Type is set for Analog, check the box next to “Use alternate MODBUS port.” Note that enabling this alternate port will disable instrument #2.
accQcomm Interface Module Section 2 Installation and Operation Ranges are user-defined using the 4mA and 20mA boxes. Parameter values will be displayed using the units entered in the Display Units box on the Site tab (see Section 2.2.2). Only the analog outputs installed at the factory will be operational when shipped. If additional outputs are required, call Teledyne Isco.
accQcomm Interface Module Section 2 Installation and Operation Note For the accQmin flow meter, the accQcomm displays and transmits secondary level data at 10X the actual value when using Standard Data format. This should be considered when setting up alarm conditions and analog outputs. This will not occur with an accQmin using Reduced Data format. Testing Analog Outputs To verify that the analog outputs are functioning properly. 1. Attach the leads of a current meter to the output circuit to be tested.
accQcomm Interface Module Section 2 Installation and Operation 2.6 Smoothing The smoothing function stabilizes data outputs by disregarding brief spikes in the condition being monitored. The Smoothing tab allows you to control several aspects of your data output, including the degree of smoothing, the smoothing cutoff point, minimum smoothed flow value, and smoothing on output display. Figure 2-11 Smoothing tab 2.6.
accQcomm Interface Module Section 2 Installation and Operation When selecting the TCF, keep in mind that the system’s response to any change within the specified range (see sections 2.6.2 and 2.6.3) is affected by smoothing. The data output becomes more uniform with smaller TCF settings, but this also lengthens the system’s response time to changes in conditions. If you have questions regarding the smoothing function and selection of the Time Constant Factor, contact Teledyne Isco at (866) 298-6174. 2.6.
accQcomm Interface Module Section 2 Installation and Operation 2.7 Alarm and Output Parameters Table 2-2 contains the parameters shown in the pull-down menus for selecting alarm and output functions. Table 2-2 Alarm and Output Parameters Alarm 4-20 Output Flow rate calculated from cross-sectional velocities Q Manning Flow rate calculated with Manning formula, for flow depths that fall below the velocity profiling range Smoothed flow Flow data with smoothing applied.
accQcomm Interface Module Section 2 Installation and Operation 2.8 Viewing Data Via Ethernet To view your flow data via LAN or Internet connection, or in TELNET using terminal emulation software such as HyperTerminal, the flow system must be connected online through the accQcomm’s Ethernet port. Open your browser and go to the URL shown in the Address box on the Communication tab in the accQcomm configuration software.
accQcomm Interface Module Section 2 Installation and Operation Figure 2-12 Summary page in Web view 2-17
accQcomm Interface Module Section 2 Installation and Operation For each connected instrument, the table will provide links to additional data (Figure 2-13, View Details) and recorded data (Figure 2-14, View History). Figure 2-13 Detailed view of instrument data These pages may also be accessed by typing in the accQcomm’s IP address, followed by either /instrument1.shtml (for additional data from Instrument 1) or /history1.shtml (for recorded data from Instrument 1).
accQcomm Interface Module Section 2 Installation and Operation Figure 2-14 Viewing historical site data The accQcomm will store the last 100 readings for historical data on the web site. 2.9 Default System Recovery In the event that the accQcomm’s IP address or configuration baud rate are not known, communication can be reestablished by performing a system reset. This procedure restores the unit to factory default settings. Note Record your configuration settings for future use.
accQcomm Interface Module Section 2 Installation and Operation Figure 2-15 accQcomm reset button After a brief pause, the LCD will display: 2. While “ISCO” is displayed, press the reset button again. The LCD will display: Resets: 1 3. Press the reset button again. The LCD will display: Resets: 2 4. Press the reset button once more.
accQcomm Interface Module Section 2 Installation and Operation After a few seconds, the LCD will change to display: USING DEFAULT SETTINGS Once the accQcomm has moved past the Initializing screens, communication is possible through the configuration port with default settings (57600 bps, no parity, 1 stop bit, no Flow Control), or through the Ethernet port (at IP address 192.168.1.10). Startup will once again use saved settings (if different settings are entered). 2.
accQcomm Interface Module Section 2 Installation and Operation 2-22
accQcomm Interface Module Appendix A Commands, Constants, and Registers A.1 Program Commands Teledyne Isco recommends using the accQcomm configuration software to configure the accQcomm. The following section is intended for use when configuring the accQcomm using a terminal emulation software such as HyperTerminal, instead of the accQcomm Configuration Software. All program commands are listed in Table A-1.
accQcomm Interface Module Appendix A Commands, Constants, and Registers Table A-1 accQcomm Program Commands (Continued) Commands and Definitions Functions AS “Big Step” Constant Param 1: A big step value for flow measurements. Changes exceeding this value will not be smoothed. Param 2: A big step value for velocity measurements. Changes exceeding this value will not be smoothed. Param 3: A big step value for depth measurements. Changes exceeding this value will not be smoothed.
accQcomm Interface Module Appendix A Commands, Constants, and Registers Table A-1 accQcomm Program Commands (Continued) Commands and Definitions Functions LD Configures the LCD Display Param 1 (0 or 1): Toggles the Instrument 1 display on or off. 1 is on, 0 is off. Param 2 (0 or 1): Toggles the Instrument 2 display on or off. 1 is on, 0 is off. Param 3 (0 or 1): Toggles the Instrument 3 display on or off. 1 is on, 0 is off. Param 4 (0 or 1): Toggles the 4-20 mA analog output display on or off.
accQcomm Interface Module Appendix A Commands, Constants, and Registers Table A-1 accQcomm Program Commands (Continued) Commands and Definitions Functions RC Set one alarm condition for flow pulse output to a sampler Param 1 (Range 1 - 8): The number of the alarm. NOTE: Condition 2 and relay operator field are ignored when a sampler pulse output is configured. Param 2 (1): The condition triggering the sampler pulse output.
accQcomm Interface Module Appendix A Commands, Constants, and Registers Table A-1 accQcomm Program Commands (Continued) Commands and Definitions SB Initialize modem Functions Param 1 (String): A command string used to initialize the modem. All parameters must be entered on one line with no spaces. The command string is sent to the modem at startup.
accQcomm Interface Module Appendix A Commands, Constants, and Registers Table A-1 accQcomm Program Commands (Continued) Commands and Definitions Functions SP Serial port configuration Param 1 (Range 0 to 3): The serial port that is being configured. Values are as follows: 1 = Instrument 1 (Serial Port B) 2 = Instrument 2/Modbus alternate (Serial Port F) 3 = Programming port (Serial Port C) 4 = Instrument 3 (Serial Port A) 5 = Modbus (Serial Port D, only when Modbus is enabled on Serial D).
accQcomm Interface Module Appendix A Commands, Constants, and Registers Table A-1 accQcomm Program Commands (Continued) Commands and Definitions Functions SZ Reset Totalizer Param 1 (range 1 to 3): The totalizer for Instrument 1, 2, or 3 will be reset to zero. (Also performed with menu command. Refer to Section 2.2.3.) TM Set Totalizer Mode Changing the mode will reset all totalizers to zero. If this command is used but not set to a different mode, the totalizers will not be reset.
accQcomm Interface Module Appendix A Commands, Constants, and Registers Table A-2 Data Type Constants (Continued) A.
accQcomm Interface Module Appendix A Commands, Constants, and Registers A.3.1 Explanation of an Example Output Reading Assume the current flow rate value is .446697 m3/s. The accQcomm screen will display a flow rate of .446 m3/s. The Modbus output value will appear as 446697 (Modbus units of measure for flow are always in cc/sec, as stated above.) In Table A-3, the two corresponding flow rate registers are 30001 and 30002.
accQcomm Interface Module Appendix A Commands, Constants, and Registers Table A-3 MODBUS Register Addresses Data Type Data Value Sums Summed Flow (lower word) 30151 Summed Flow (upper word) 30152 Average Flow (lower word) 30153 Average Flow (upper word) 30154 Average Velocity 30155 Average Level 30156 Average Temperature 30157 Averages Flow Area Volume Velocity Level Instrument 1 30001 30051 30101 Flow (Q Main, upper word) 30002 30052 30102 Q ModAV (lower word) 30003 30053
accQcomm Interface Module Appendix A Commands, Constants, and Registers Table A-3 MODBUS Register Addresses (Continued) Data Type Data Value Instrument 1 Instrument 2 Instrument 3 Electronics Temperature 30028 30078 30128 Voltage Voltage 30029 30079 30129 System BIT Result 30030 30080 30130 Ensemble Number 30031 30081 30131 Ensemble Year 30032 30082 30132 Ensemble Month 30033 30083 30133 Ensemble Day 30034 30084 30134 Ensemble Hour 30035 30085 30135 Ensemble Minute 3
accQcomm Interface Module Appendix A Commands, Constants, and Registers A-12
accQcomm Interface Module Appendix B Equipment, Accessories, and Replacement Parts Equipment, accessories, and replacement parts can be purchased by contacting Teledyne Isco’s Customer Service Department. Teledyne Isco Customer Service Department P.O. Box 82531 Lincoln, NE 68501 USA Phone: (800) 228-4373 (402) 464-0231 FAX:(402) 465-3022 E-mail:IscoInfo@teledyne.
accQcomm Interface Module Appendix B Equipment, Accessories, and Replacement Parts B.1 Equipment and Accessories accQcomm Interface Module . . . . . . . . . . . . . . . . . . . . 68-7500-010 MODBUS output only accQcomm Interface Module . . . . . . . . . . . . . . . . . . . . 68-7500-011 MODBUS + 1 analog output accQcomm Interface Module . . . . . . . . . . . . . . . . . . . . 68-7500-012 MODBUS + 2 analog outputs accQcomm Interface Module . . . . . . . . . . . . . . . . . . . .
accQcomm Interface Module Appendix B Equipment, Accessories, and Replacement Parts B.2 Replacement Parts Diagrams and Listings Replacement parts are called out in illustrations on the following pages. Reference the call-outs in the accompanying tables at the end of the section to determine the part number for the item.
accQcomm Interface Module Appendix B Equipment, Accessories, and Replacement Parts B-4
accQcomm Interface Module Appendix B Equipment, Accessories, and Replacement Parts B-5
accQcomm Interface Module Appendix B Equipment, Accessories, and Replacement Parts B-6
accQcomm Interface Module Appendix B Equipment, Accessories, and Replacement Parts B-7
accQcomm Interface Module Appendix B Equipment, Accessories, and Replacement Parts B-8
accQcomm Interface Module Appendix B Equipment, Accessories, and Replacement Parts B-9
accQcomm Interface Module Appendix B Equipment, Accessories, and Replacement Parts B-10
accQcomm Interface Module Appendix B Equipment, Accessories, and Replacement Parts B-11
accQcomm Interface Module Appendix B Equipment, Accessories, and Replacement Parts B-12
accQcomm Interface Module Index Numerics O 4-20 mA output, 2-10 outputs, 1-2, 2-9 alarms, 2-8 analog, 2-10 ethernet, 2-16 MODBUS, 1-2, 2-9 smoothing, 2-13 A alarms, 2-8 command mode, A-4 example, 2-8, A-4 analog output, 2-10 P E port settings, 2-6 flow control, 2-7 programming, 2-1 alarms, 2-8 analog output, 2-10 command mode, 2-1, A-1 communication tab, 2-6 configuration software, 2-1 display units, 2-3 error handling, 2-5 instruments, 2-4 LCD, 2-2 MODBUS, 2-9 modem activation, 2-7 network settings
accQcomm Interface Module Index T technical specifications, 1-5 totalizer, 2-3 reset, 2-4 U units of measure, 2-3 unpacking instructions, 1-4 W Web viewing, 2-16 Z zero flow, 2-14 Index-2
Compliance Statements DECLARATION OF CONFORMITY Application of Council Directive: Manufacturer's Name: Manufacturer's Address: Standard of C on fo r m ity Equipment Type/Environment: Trade Name/Model No: Year of Issue: Standards to which Conformity is Declared: 89/336/EEC – The EMC Directive 73/23/EEC – The Low Voltage Directive Teledyne Isco, Inc. 4700 Superior, Lincoln, Nebraska 68504 USA Mailing Address: P.O.
Warranty Teledyne Isco One Year Limited Factory Service Warranty* This warranty exclusively covers Teledyne Isco instruments, providing a one-year limited warranty covering parts and labor. Any instrument that fails during the warranty period due to faulty parts or workmanship will be repaired at the factory at no charge to the customer. Teledyne Isco’s exclusive liability is limited to repair or replacement of defective instruments. Teledyne Isco is not liable for consequential damages.