UV Pure Technologies Inc. ULT RAVI O L ET WAT ER PURI F I CAT IO N SYST EM INSTRUCTION MANUAL Wastewater & Reuse For Hallett 13, Hallett 30 1” and 1.
Hallett 13 & 30 Instruction Manual - Wastewater & Reuse INSTRUCTION MANUAL Copyright UV Pure Technologies Inc. 2014 All rights reserved. No part of this document may be photocopied, reproduced, transmitted, or translated to another language without the prior written consent of UV Pure Technologies Inc. UV Pure®, Hallett®, and Crossfire Technology® are registered trademarks of UV Pure Technologies Inc.
Hallett 13 & 30 Instruction Manual - Wastewater & Reuse Please read the complete instruction manual before installing or operating the Hallett. Retain these instructions and the purchase receipt for the unit. 1. ABOUT THE HALLETT The Hallett is the world’s only ultraviolet water purification device with patented Crossfire Technology.
Hallett 13 & 30 Instruction Manual - Wastewater & Reuse 1. ABOUT THE HALLETT ................................................................................... 3 2. INSTALLATION INSTRUCTIONS ......................................................................... 5 Before Beginning Installation................................................................... 5 Water Conditions - Pre-treatment Parameters.......................................... 5 Safety Information .....................................
Hallett 13 & 30 Instruction Manual - Wastewater & Reuse 2. INSTALLATION INSTRUCTIONS Before Beginning Installation Water Conditions - Pre-treatment Parameters Note this section is designed to ensure the optimal performance of your Hallett system. Please review the following pre-treatment parameters prior to installation. If any specifications are of concern or unclear please contact your water dealer or specialist.
Hallett 13 & 30 Instruction Manual - Wastewater & Reuse prevent damage (see Draining Instructions). The water temperature range is 1– 38°C (34–100°F). Special Note: Drafts or areas where cold air is blowing on the system can adversely affect the temperature – make sure the system is free from cold air currents). If cold room conditions cannot be avoided, the Cold Air Kit should be installed. Energy Requirements: There are two standard operating voltages for the Hallett unit.
Hallett 13 & 30 Instruction Manual - Wastewater & Reuse GROUND-FAULT CIRCUIT-INTERRUPTER To comply with National Electrical Code, NFPA 70, the circuit where the UV unit(s) is connected must be protected by a ground-fault circuit-interrupter (GFCI). UV Pure recommends the use of Hubbell GFICs WARNING: Potential Shock Hazard Use only a grounded electrical outlet when connecting the unit to a power source.
Hallett 13 & 30 Instruction Manual - Wastewater & Reuse the unit. Any other piping overhead must also be wrapped to prevent condensation from dripping back onto the unit. Note: Teflon tape and thread sealant are not required to connect the Stainless flexible hoses to the Hallett or to the plumbing system – the FIP connectors mate with male NPT (National Pipe-Taper) fittings. The rubber washer in each end of the hose provides the seal. Ensure that the washer is in place before making the connection.
Hallett 13 & 30 Instruction Manual - Wastewater & Reuse Time Required Please note that full installation of the Hallett requires shutting off the main water supply for a number of hours. If disinfection is necessary, all pipes must be treated and flushed. Once the unit is plugged in, the new UV lamps may take from a few moments to several hours to reach full power. Having a Lamp Alarm is normal with a new system (or with newly installed lamps) until the lamps have reached full power.
Hallett 13 & 30 Instruction Manual - Wastewater & Reuse Assembling the Unit FLEXIBLE TUBING COPPER TUBING OR EQUIVALENT OR HIGH TEMP. PLASTIC SUCH AS PEX. DO NOT USE PVC.
Hallett 13 & 30 Instruction Manual - Wastewater & Reuse TIGHTEN HOSE AS SHOWN PROTECT AREA FROM WATER, DIRT, OR SOLDER ETC. Figure 1C Step 3: Two wall brackets, with two 1/4" slotted holes each are provided on the unit. The unit should be secured vertically to a solid wall large enough to cover the complete backside of the unit – See Figure 1D. Install the top two fasteners (not provided) into the wall, and slide the unit onto them using the slotted holes in the upper brackets.
Hallett 13 & 30 Instruction Manual - Wastewater & Reuse the coil of the valve pointing upward (to prevent water from dripping on it). Water will not flow backwards through the valve. MOUNT UNIT FLAT AGAINST PLYWOOD ON A WALL WOOD TO RISE ABOVE UNIT OR INCORRECT MOUNTING CORRECT MOUNTING WOOD TO FALL BELOW UNIT Figure 1D Step 4: Connect the solenoid valve (optional) to the Stainless flexible hose attached to the bottom of the Hallett. Do not bend the hose excessively.
Hallett 13 & 30 Instruction Manual - Wastewater & Reuse Step 6: Caution: do not allow the inside of the unit to get wet. Before opening the water supply, double check all connections and cover the top of the unit with a rag or some plastic to prevent water entry. Close any taps you opened in Step 1 and then slowly turn on the water supply to check for leaks. If leaks exist, investigate the cause and repair.
Hallett 13 & 30 Instruction Manual - Wastewater & Reuse TYPICAL INSTALLATION OF PARALLEL UNITS MANUAL SHUTOFF VALVE - ESSENTIAL CHECK VALVE REQUIRED IF INSTALLING OPTIONAL SOLENOID VALVE PURGE VALVE OPTION (2 PLACES) GROUNDED OUTLET 120VAC/60 Hz TO DRAIN Min. 12" [30cm] OPTIONAL DRAIN OPTIONAL SOLENOID VALVE MANUAL SHUTOFF VALVE - ESSENTIAL Figure 1E Flushing Instructions Flushing the system is required after installation or after any disassembly and cleaning.
Hallett 13 & 30 Instruction Manual - Wastewater & Reuse There is a knockout provided at the base of the front cover for cable entry. See Figure 1F. Ensure alarm contact wires stay clear from multicolor ballast output wires when routing them within unit. Caution: Unplug the unit before gaining access to do any wiring.
Hallett 13 & 30 Instruction Manual - Wastewater & Reuse Replace the top cover and screw it down Cold Air Kit If cold room conditions cannot be avoided, the Cold Air Kit should be installed. The kit also helps when water temperatures are very low. The kit consists of two cover plates, two lamp insulators and two pieces of foil insulation. The cover plates are to be placed on the top aluminum plate to cover the convection holes. The foil insulation is placed between the lamp base and bottom endcap.
Hallett 13 & 30 Instruction Manual - Wastewater & Reuse 3. OPERATING INSTRUCTIONS The Hallett applies advanced Crossfire Technology, yet is simple to operate. With automatic quartz cleaning, periodic shutdowns are not necessary to inspect the cleanliness of the quartz.
Hallett 13 & 30 Instruction Manual - Wastewater & Reuse preventing water from flowing. When the power returns, the unit will automatically restart and perform a self-test. If no faults are detected, the unit will return to normal operation and the optional solenoid valve will open. Note that even during a brownout, the supply voltage may drop low enough to cause the unit to shut down. If the unit does not automatically restart as described above, unplug the unit and plug it in again.
Hallett 13 & 30 Instruction Manual - Wastewater & Reuse Step 2: Introduce the chlorinated solution into the piping. Ensure it goes to every foot of piping. Use the manual override on the optional solenoid valve to keep valve open during the procedure. Return override to auto position afterward. Step 3: When satisfied that the chlorinated solution is spread throughout the piping, the waiting period of 4-12 hours can begin – turn off the Hallett unit.
Hallett 13 & 30 Instruction Manual - Wastewater & Reuse If the lamps operate for a short while then go out, examine the filaments (electrodes). If the filaments are very black (and there is no discoloration on the bulbs), then only lamp replacement is required. Troubleshooting Guide System Status Green light on Possible Cause Unit safe or treating. Corrective Action No action required. Green light on but no water flow.
Hallett 13 & 30 Instruction Manual - Wastewater & Reuse cont’d... The unit will disinfect normally again and the solenoid valve will open after the new lamps reach full power. Newly installed lamps have not reached full power. Push the Reset button to silence the alarm. Continue to run the lamps for up to several hours. If the situation is not remedied by next day, contact your dealer. Lamps may be overheated or overcooled.
Hallett 13 & 30 Instruction Manual - Wastewater & Reuse No lights on front display or beeping heard. The unit is not powered. Plug in unit. Check if wall receptacle has power. Blown fuse. Ground fault Interrupter (GFI) tripping. Check fuse and replace if necessary. Before plugging in unit, check for water leaks or discoloured lamps. A failed ballast, wiper motor, or solenoid valve may also cause fuse to blow or GFI to trip.
Hallett 13 & 30 Instruction Manual - Wastewater & Reuse management depot or transfer station; contact your local recycling and waste management authority for proper disposal procedures in your area. If one or both lamps exhibit significant discoloration at their ends, this implies the lamps and ballast have expired. Both lamps and ballast must be replaced. Operating new lamps with an expired ballast will cause damage to the new lamps.
Hallett 13 & 30 Instruction Manual - Wastewater & Reuse Step 8: Wait for the start-up sequence to end, then push and hold the "Reset" button for six seconds to reset the internal timer – the audible alarm will beep indicating reset acknowledged. New lamps may take from a few moments to several hours to reach full power. Continue to run the unit until the lamps reach full power. The optional solenoid valve will remain closed until the lamps have reached full power.
Hallett 13 & 30 Instruction Manual - Wastewater & Reuse Step 2: Loosen the screws and remove the top and bottom covers. Step 3: Remove the lamps (see Replacing UV Lamps). Keep the lamps in a safe place. LOOSEN SCREWS HALLETT 13 HALLETT 30 Figure 4A Step 4: Remove the side cover panels by loosening the two screws on the top fold. On the Hallett 13, the reflector is attached to the cover panel – see Figure 4A. On the Hallett 30, the reflectors are held in place by a U-clip and pins.
Hallett 13 & 30 Instruction Manual - Wastewater & Reuse In-place cleaning Note that numbers in parentheses refer to Figure 4B. This procedure will clean the quartz without its removal from the unit. This is a quick and easy procedure that works well in most cases. Step 1: Fill a bucket or container with clean water since you will need the water later to clean the quartz sleeve (4). A squeeze bottle is useful for applying water or cleaning solution to the inside of the quartz sleeve.
Hallett 13 & 30 Instruction Manual - Wastewater & Reuse 19 26A 6 8 26 6A 16 1 27 25 15 10 14 11 17 24 22 24 23 18 20 21 4 5 VIEW A A 8 7 28 REFLECTOR ASSEMBLY REMOVED FOR CLARITY Figure 4B – Hallett 30 Disassembling the Unit NOTE: This procedure is not recommended for individual untrained individuals. Please contact your certified water specialist to assist should disassembly be required. Unplug unit at all times. Note that numbers in parentheses refer to Figure 4B.
Hallett 13 & 30 Instruction Manual - Wastewater & Reuse 8 6A 19 1 24 16 25 15 26A 14 26 17 27 24 10 11 4 24 23 22 13 19 A 18 20 VIEW A 21 5 7 28 8 REFLECTOR ASSEMBLY REMOVED FOR CLARITY Figure 4B – Hallett 13 Step 2: Place another bucket under the unit and drain the unit (see Draining the Unit). Step 3: Open the unit and remove the lamps and reflectors (see Determining the Need for Cleaning).
Hallett 13 & 30 Instruction Manual - Wastewater & Reuse water leaks. Step 5: Use the 3/16” Hex wrench to remove the top bracket (14) by undoing the four fasteners in an alternating pattern (top left, bottom right, bottom left, then top right). The bottom bracket does not require removal to clean the quartz, so leave it in place. This will support the quartz sleeve during cleaning and simplify the overall process. Step 6: Remove the top end cap (17) by lifting it straight up.
Hallett 13 & 30 Instruction Manual - Wastewater & Reuse 19 20 21 22 23 24 25 26 26A 27 28 29 30 31 32 33 34 35 36 Seal Washer for SS Hose – sold in pairs Rubber Washer – Motor Shaft (Included in Motor Kit) Foam Pad for Motor (Included in Motor Kit) Bottom Bracket Assy c/w Lamp Wire Harness Bottom End Cap Assy – Motor End c/w Seals Quartz O ring seal (included in Quartz Kit or Seal Kit) Wiper O ring Seal (included in Seal Kit) Washer, Teflon 5/8” ID x 1” OD (included in Seal Kit) Plastic Washer (included in
Hallett 13 & 30 Instruction Manual - Wastewater & Reuse Step 5: Disconnect the wiper motor (5) from the bottom bracket (22) by undoing the three nuts. See Figure 4C. Pull off the motor plate and foam pad (21) from the mounting standoffs and unplug the motor. Set the motor aside, holding it by the body, not the wires. Do not place the motor in any location where it can be exposed to moisture.
Hallett 13 & 30 Instruction Manual - Wastewater & Reuse Reassembling the Unit Note that numbers in parentheses refer to Figure 4B. Step 1: Replace the wiper assembly (6) carefully in the quartz sleeve. Turn the wiper assembly clockwise (looking from the top) as it is being inserted into the quartz – this will make the task easier and align the wiper blades properly. The square shaft must fit into the square cavity of the shaft adapter (6A).
Hallett 13 & 30 Instruction Manual - Wastewater & Reuse Step 8: Replace the lamps. Step 9: Reinstall the top and bottom covers. Step 10: Plug in the unit. Step 11: Make an entry in the service record to establish a cleaning schedule. Replacement Parts Use only genuine UV Pure Technologies’ parts when servicing your Hallett disinfection system.
Hallett 13 & 30 Instruction Manual - Wastewater & Reuse 5. SERVICE RECORD SHEET Record lamp replacement dates and events in the space provided below. Date Action (MMM/DD/YYYY) System Installed Released on 1-May-14 – XH115B Page 34 UV Pure Technologies Inc.
Hallett 13 & 30 Instruction Manual - Wastewater & Reuse 6. UV PURE TECHNOLOGIES LIMITED WARRANTY Limited Warranty for UV Pure Technologies’® water purification systems and peripheral parts purchased in Canada, the United States, Australia and New Zealand. What this warranty covers: Defects in materials and workmanship in Products and Parts manufactured by UV Pure Technologies Inc.
Hallett 13 & 30 Instruction Manual - Wastewater & Reuse Who is covered: This Limited Warranty extends to you only if you are the FIRST END-USER PURCHASER and with respect to the ORIGINAL INSTALLATION; the warranty period shall commence upon the Date of Purchase.
Hallett 13 & 30 Instruction Manual - Wastewater & Reuse minimum power for disinfection specified, at the end of lamp life. Lamps that are not made by, or that are not approved by UV Pure may not meet those same high standards. Of course UV Pure performs rigorous testing of its systems and original equipment components to its own high quality control standards, and external testing and certification protocols are performed with original equipment UV Pure lamps.
Hallett 13 & 30 Instruction Manual - Wastewater & Reuse UV Pure does not assume any liability for personal injury or property damage caused by the use or misuse of any Product or Part. UV Pure is not liable for special, incidental, indirect or consequential damages. UV Pure’s liability is limited to repair or replacement of the defective Part or Product and this liability shall terminate upon the expiration of the applicable warranty period as set out above.
