Crown Bermuda Installation Manual

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IX Indirect Water Heater Piping
AllBSIseriesboilersareequippedwithtappingstopermittheconnectionofaCrownMega-Stor,orotherindirectwater
heater.Inthistypeofsystem,hotboilerwaterisdrawnfrombelowthewaterlineandpassedthroughtheheatexchangerin
theindirectwaterheater.Thissectiondescribesboiler-sidepipingonly.Refertotheindirectwaterheaterinstructionmanual
fordomesticwaterpiping.Thecomponentsinthissystemandtheirfunctionsareasfollows:
1)Circulator-MountthecirculatorasshowninFigure13.Thecirculatorshouldbelocatedaslowandasclosetotheboiler
aspractical.Donotinstallvalves,orotherdeviceshavingasignicantpressuredrop,betweentheboilerandthecirculator
inlet.Allpipingbetweentheboilerandthecirculatorinletshouldbe1”,regardlessofthesizeofthepipingrequiredinthe
restofthesystem.SeeFigure15inPartXforwiringinformation.
2)“Y”Strainer-Installa“Y”strainertopreventsedimentfromaccumulatinginsidetheindirectwaterheater.
3)CheckValve-Preventsgravitycirculationthroughtheindirectwaterheaterwhentheboilerisrespondingtoacallfor
heat.
4)BoilerLimitControl-UseaSPSTbreak-on-risetemperaturelimitcontrolsuchastheHoneywellL4006A.Donotset
thelimitabove180Fasdoingsomaycausetheboilertosteamwhenthereisnocallforheat.SeeFigure15forwiring
information.
5)ValvesandUnions-Installshut-offvalves,drainvalves,andunionsinlocationsthatwillfacilitatemaintenanceofthe
system.Donotinstallanyvalvesbetweentheboilerandcirculatorinlet.
IMPORTANT
Someindirectwaterheatersmaynotbesuitableforusewithasteamboiler.Consultthewaterheater
manufacturersguidelinesbeforeinstallingitinthistypeofsystem.
Boilerwatertemperaturesandowratesinthistypeofsystemmaybeconsiderablylowerthanthoseuponwhichthe
waterheatermanufacturersratingsarebased.Thismayresultinsubstantiallylongerwaterheaterrecoverytimes.
FIGURE13:INDIRECTWATERHEATERBOILER-SIDEPIPING