Operator Manual PW 3000 S E R I E S This operator manual has information for all models of series PW 3000 plus some options and accessories. Some The most of the illustrations and important component information may not is you. apply to your truck. New Bremen, Ohio 45869 USA © 1996 PF12445-WEB Rev. 6/06 Printed in U.S.A.
You Must be Trained WARNING It’s the law, you must be trained and certified to operate this truck. (OSHA § 1910.178, Rev. 1999) STOP IT'S THE LAW, YOU MUST BE TRAINED AND CERTIFIED Federal law states that only properly trained operators are permitted to operate a powered industrial truck and that your employer must train you and certify that you are qualified to operate this powered industrial truck. (OSHA §1910.178, Rev.
Protect Yourself Know the Hazards Know the Hazards LOOK WHERE YOU'RE GOING Always be alert to the area around you and watch where you are driving. Be careful that you don't get pinned or crushed between the truck and a fixed object such as a wall or post. USE YOUR TRUCK CAREFULLY • Watch your hands and your feet. A foot or hand caught between the truck and a fixed object will be crushed or even cut off. • Keep to the side of the truck while traveling power unit first.
What's in it for You? WHAT'S IN IT FOR YOU? The better you understand your truck and how to use it, the better and safer operator you can be. Here are some guides to using this manual. Traveling QUICK LOCATORS In addition to the "Contents" page you can use page headings to find topics. Some pages also have a picture of the truck in the corner showing features or functions covered on that page. "KNOW THE HAZARDS" Watch for and read these special blocks.
Your Walkie Pallet Truck WALKIE PALLET TRUCKS Your walkie pallet truck is designed to move loads over short distances and operate in areas with limited space. YOUR PALLET TRUCK IS NOT AN AUTOMOBILE With a load it may weigh more than 3 automobiles. • You don't steer the same. • You don't brake the same. • You don't accelerate the same. HOW TO OPERATE YOUR TRUCK Forks First When traveling forks first use both hands to operate the control handle. Watch your feet if you change direction of travel.
Lift Truck Parts Control Handle Control Arm Power Disconnect Key Switch Battery Load Wheel Twist Grip High Travel Speed Button Lower Button Fork Raise Button Power Unit Horn Button Battery Retainer Reversing Button 9 Lift Truck Parts Lift Truck Parts 10
Capacity Plate CAPACITY PLATE INFORMATION The capacity plate is on the top of the power unit cover. It contains: • Capacity information • Truck type (a fire safety rating) • Truck weight (does not include load) • Grade rating • Battery information • Truck information WHAT IS YOUR TRUCK CAPACITY? Capacity is the maximum load that can be lifted or transported with your truck. See the capacity plate on your truck. Make certain you use the correct units of measure.
Power On & Off KEY SWITCH Turn the truck on by turning the key to ON (green dot). Turn the truck off by turning the key to OFF (red dot). Always turn the key off when leaving the truck. Braking Brake On Brake Off Brake On BRAKING Move the control handle all the way down or all the way up to apply the brake. When you let go of the control handle it will automatically go to the upper braking position. Check the braking before you start working.
Raising & Lowering RAISE Push the RAISE button until the forks are at the desired height. Steering & Travel STEERING You control steering by moving the control handle from side to side. For example: This picture shows the directions the truck can turn when the control handle is moved to the approximate position shown. Di o r n Travel, forks first n t io ec Turn f LOWER Push the LOWER button until the forks are at the desired height.
Traveling TRAVEL Rotate the top of the twist grip in the direction you want to travel. The farther you rotate the grip from the neutral position, the faster the truck will travel. HIGH TRAVEL SPEED For high travel speed, push the high travel speed button and rotate the twist grip to the maximum travel speed position. Know the Hazards REVERSING BUTTON If you accidentally hit the reversing button while working in close quarters, the truck will move in the direction of the forks until the button is released.
Additional Options LOAD BACKREST OPTION A load backrest can be helpful if you must handle loads that are unstable or not secured. Don't place your hands or arms over the backrest. They could be pinned or crushed by the load. There are two styles of backrest. SKID ADAPTOR OPTION Lift the skid adaptor until you can move it forward and lower it to the forks. Make certain the skid adaptor is secure when you return it to the upright position. REMOVABLE STYLE You can remove or install this backrest as required.
Daily Safety Check CHECK YOUR TRUCK BEFORE STARTING WORK You must make sure your truck is safe to use. 1. Walk around your truck and check it over. • Check to make sure the battery is charged, water level is OK and vent caps are in place. Don't use an open flame to check the battery. • Make certain the battery retainers on both sides of the truck are properly installed. • See that all wheels are in good condition. • Clean the twist grips. • Check that both forks are straight and not cracked or badly worn.
Be a Safe Operator The most important component is you. ? MAKE SURE YOU ARE READY • Do not use this truck unless you are trained and certified. • Be certain you understand how your truck works and the hazards that go with it. Don't use the truck if you have any doubts. • Know the capacity of your truck. Make certain you use the correct units of measure. • Some trucks are not allowed in areas where there are fire hazards. Be certain your truck is the correct fire safety type for the area.
Be a Safe Operator continued WATCH OUT FOR OTHER PEOPLE • Slow down. Yield or stop for pedestrians. Use your horn when you come to a crosswalk or intersection. • Be careful that you don't pin or crush someone. For example: Never drive your truck toward anyone standing in front of a fixed object. • Never allow anyone to ride on your truck. • Keep others away from your truck while you're working. • Don't let anyone use your truck unless they are trained and certified.
Battery Maintenance WHEN YOU INSTALL OR CHANGE BATTERIES • Turn the truck OFF. Check that all controls are in neutral. • Make certain you use the correct size and weight battery. Never operate a truck that has an underweight or undersized battery installed. • Never let anything metal touch the top of the cells. You could cause sparks or do damage to the battery. Use an insulator (such as plywood) when necessary.
Battery Maintenance continued Warning Labels EACH WARNING LABEL ON YOUR TRUCK IS IMPORTANT Read and obey all of them to protect yourself and others. WARNI NG Stay clear of all moving parts. CAUTION Moving parts can cut or crush hands, Connect charger feet, arms or legs. properly or truck can be damaged. Know the Hazards 07 WARNI NG (OSHA § 1910.178, Rev. 1999) You or people around you could be seriously injured or even killed if you don't use this truck correctly.