Operator Manual This operator has information all models of manual for series ST/SX plus some options and accessories. Some of the illustrations and information may not apply to your truck. The most important component is you. New Bremen, Ohio 45869 USA © 2004 PF14318-WEB Rev. 6/06 Printed in U.S.A.
You Must be Trained WARNING STOP IT'S THE LAW, YOU MUST BE TRAINED AND CERTIFIED Federal law states that only properly trained operators are permitted to operate a powered industrial truck and that your employer must train you and certify that you are qualified to operate this powered industrial truck. (OSHA §1910.178, Rev. 1999) It’s the law, you must be trained and certified to operate this truck. (OSHA § 1910.178, Rev.
Protect Yourself Know the Hazards Know the Hazards LOOK WHERE YOU'RE GOING Always be alert to the area around you and watch where you are driving. Be careful that you don't get pinned or crushed between the truck and a fixed object such as a wall or post. AVOID FALLS AND TIPOVERS Tipovers and falls are very serious accidents, you can be crushed or even killed. The best way to prevent injury is to know where you are at all times and follow the rules of safe truck operation.
What's in it for You? Contents WHAT’S IN IT FOR YOU? The better you understand your truck and how to use it, the better and safer operator you can be. Here are some guides to using this manual.
Lift Truck Parts Mast Control Handle Key Switch Power Disconnect Control Arm Horn Button (hidden in view) High Travel Speed Switch Forward/Reverse Rockers Lower Button (two speed) Reversing Button Raise Button Forward/Reverse Rockers Horn Button (hidden in view) 9 Lift Truck Parts Battery Power Unit Fork Load Wheels Lift Truck Parts 10
Your Walkie Lift Truck WALKIE LIFT TRUCKS Your walkie lift truck can be used to lift, move and stack loads. It is designed to travel short distances and operate in areas with limited space. YOUR LIFT TRUCK IS NOT AN AUTOMOBILE With a load it may weigh more than 2 automobiles. • You don't steer the same. • You don't brake the same. • You don't accelerate the same. BUILT TO STANDARDS This truck was designed and built to current industry and government standards and guidelines.
Capacity & Load Know the Hazards Center of evenly distributed load 600mm (24 in.) Max Load Center WHAT IS YOUR TRUCK CAPACITY? Capacity is the load (including pallet or container) that can be lifted to a given height at a given load center. See the capacity plate on your truck. Make certain you use the correct units of measure. WHAT IS LOAD CENTER? Load center is the distance from the load backrest or vertical face of the fork to the center of an evenly distributed load.
Capacity Plate Note: ASME B56.1 requires that all data be shown first in Metric units and then USA units. CAPACITY PLATE INFORMATION The capacity plate is on the mast cross brace. It contains: • Truck serial number • Capacity information (load, load center and lift height) • Truck weight with battery (does not include load) • Attachment information (if any) OTHER LIFT HEIGHTS AND LOAD CENTERS Contact Crown for capacities at lift heights or load centers not given on your capacity plate.
Power On & Off KEY SWITCH Turn the truck on by placing the control handle vertical and turning the key to ON (green dot). Braking & Brake Override Brake On Brake Off Turn the truck off by turning the key to OFF (red dot). Always turn the key to off when leaving the truck. POWER DISCONNECT Pull up on the battery connector handle to disconnect the battery and cut all power. Always disconnect the battery any time the truck isn't working right. The key switch does not cut all power to the truck.
Raising & Lowering TO RAISE Push the Raise Button and release when the forks are at the desired height. Steering & Travel STEERING You control steering by moving the control handle from side to side. For example: This picture shows the directions the truck can turn when the control handle is moved to the approximate position shown. Travel, forks first n t io e c u rn fT TO LOWER Push the lower button all the way for fast lowering.
Traveling & Plugging TRAVEL Move either Forward/Reverse Rocker in the direction you want to travel. HORN Push the switch on the underside of either grip to sound the horn. Use it to warn pedestrians and other drivers. The farther you move the rocker from the neutral position, the faster the truck will move. Use your horn when you come to an intersection or a crosswalk.
Daily Safety Check CHECK YOUR TRUCK BEFORE STARTING WORK You must make sure your truck is safe to use. 1. Walk around your truck and check it over. • Check to make sure the battery is charged, water level is OK and vent caps are in place, unless sealed, maintenance-free batteries have been selected. Don't use an open flame to check the battery. • See that all wheels are in good condition. • Check that both forks are secure and not bent, cracked or badly worn. • Inspect lift chains for damage.
Be a Safe Operator The most important component is you. MAKE SURE YOU ARE READY • Do not use this truck unless you are trained and certified. • Be certain you understand how your truck works and the hazards that go with it. Don't use the truck if you have any doubts. • Know the capacity of your truck. Make certain you use the correct units of measure • Some trucks are not allowed in areas where there are fire hazards. Be certain your truck is the correct fire safety type for the area.
Be a Safe Operator continued WATCH OUT FOR OTHER PEOPLE • Slow down. Yield or stop for pedestrians. Use your horn when you come to a crosswalk or intersection. • Be careful that you don't pin or crush someone. For example: Never drive your truck toward anyone standing in front of a fixed object. • Never allow anyone to ride on your truck. • Keep others away from your truck while you're working. Don't ever allow anyone on or under the load or forks.
Battery Maintenance Know the Hazards BATTERIES Your truck will have either a single industrial battery or a battery pack containing either two or four automotive style batteries. Check all batteries daily unless sealed, maintenancefree batteries have been selected. CHARGERS To use a separate external charger, follow the directions on the charger provided. To use a charger built into the truck you must first have access to an AC electrical outlet. To charge the batteries: • Turn the truck off.
Battery Maintenance continued Warning Labels WHEN YOU INSTALL OR CHANGE AN INDUSTRIAL BATTERY (SX only) • Turn the truck OFF and disconnect the battery. • Make certain you use the correct size and weight battery. Never operate a truck that has an underweight or undersized battery installed. • Never let anything metal touch the top of the cells. You could cause sparks or do damage to the battery. Use an insulator (such as plywood) when necessary.