W WR S E R I E Operator Manual S This operator manual has information for all models of series W and WR plus some options and accessories. Some of the illustrations and information may not The most important apply to your truck. component is you. New Bremen, Ohio 45869 USA © 1997 PF12460-WEB Rev. 6/06 Printed in U.S.A.
You Must be Trained WARNING It’s the law, you must be trained and certified to operate this truck. (OSHA § 1910.178, Rev. 1999) STOP IT'S THE LAW, YOU MUST BE TRAINED AND CERTIFIED Federal law states that only properly trained operators are permitted to operate a powered industrial truck and that your employer must train you and certify that you are qualified to operate this powered industrial truck. (OSHA §1910.178, Rev.
Protect Yourself Know the Hazards Know the Hazards AVOID FALLS AND TIPOVERS Tipovers and falls are very serious accidents, you can be crushed or even killed. The best way to prevent injury is to know where you are at all times and follow the rules of safe truck operation. • Be extremely careful when working around docks, dockboards and trailers. • Stay away from the edge of docks and ramps. • Make sure dockboards are secure. • Check that trailer wheels are chocked.
Contents What's in it for You? WHAT'S IN IT FOR YOU? The better you understand your truck and how to use it, the better and safer operator you can be. Here are some guides to using this manual.
Your Walkie Lift Truck WALKIE LIFT TRUCKS Your walkie lift truck can be used to lift, move and stack loads. It is designed to travel short distances and operate in areas with limited space. YOUR LIFT TRUCK IS NOT AN AUTOMOBILE With a load it may weigh more than 2 automobiles. • You don't steer the same. • You don't brake the same. • You don't accelerate the same. HOW TO OPERATE YOUR TRUCK Forks First When traveling forks first use both hands to operate the control handle.
Lift Truck Parts Load Backrest (Optional on W) Reach (WR only) Mast Fork Hose Reel (WR only) Control Handle Control Arm Power Disconnect Tilt Lever (WR only) Reach Lever (WR only) Twist Grip Raise/Lower Lever Lower Button (optional) Key Switch Raise Button (optional) Horn Button Reversing Button Battery Power Unit High Travel Speed Button Load Wheels 9 Lift Truck Parts Lift Truck Parts 10
Capacity & Load Center Center of evenly distributed load 600mm (24 in.) Max Load Center WHAT IS YOUR TRUCK CAPACITY? Capacity is the load (including pallet or container) that can be lifted to a given height at a given load center. See the capacity plate on your truck. Make certain you use the correct units of measure. Know the Hazards Units of measure, kg/mm(lb/in) Truck Weight with Max.
Capacity Plate CAPACITY PLATE INFORMATION The capacity plate is on the power unit cover. It contains: • Serial number • Capacity information (load, load center and lift height) • Truck type (a fire safety rating) • Truck weight with battery (does not include load) • Attachment information (if any) READING YOUR CAPACITY PLATE Capacity may be reduced as lift height (A) increases. For example: On the sample plate, 1360kg (3000 lb) can be lifted to 3910mm (154 in).
Power On & Off KEY SWITCH Turn the key clockwise. Power is ON. Turn the key counterclockwise. Power is OFF. Always turn the key off when leaving the truck. Braking Brake On Brake Off Brake On PUSH DOWN BRAKING Move the control handle all the way down or all the way up to apply the brake. When you let go of the control handle it will automatically go to the upper braking position. Check braking before you start working.
Steering & Travel Fork Functions Tilt lever (WR only) Reach lever (WR only) STEERING You control steering by moving the control handle from side to side. For example: This picture shows the directions the truck can turn when the control handle is moved to the approximate position shown. Raise/Lower lever (standard) For example: Move the Raise/Lower lever away from the mast, toward the control arm, to raise the forks. Move the lever toward the mast to lower the forks.
Traveling TRAVEL Rotate the top of the twist grip in the direction you want to travel. The farther you rotate the grip from the neutral position, the faster the truck will travel. HIGH TRAVEL SPEED For high travel speed, push the high travel speed button and rotate the twist grip to the maximum travel speed position. Know the Hazards REVERSING BUTTON If you accidentally hit the reversing button while working in close quarters, the truck will move in the direction of the forks until the button is released.
Daily Safety Check CHECK YOUR TRUCK BEFORE STARTING WORK You must make sure your truck is safe to use. 1. Walk around your truck and check it over. • Check to make sure the battery is charged, water level is OK and vent caps are in place. Don't use an open flame to check the battery. • See that all wheels are in good condition. • Check that both forks are secure and not bent, cracked or badly worn. • Inspect lift chains for damage. • Clean the safety shield and keep it clear. Clean the twist grips.
Be a Safe Operator The most important component is you. ? MAKE SURE YOU ARE READY • Do not use this truck unless you are trained and certified. • Be certain you understand how your truck works and the hazards that go with it. Don't use the truck if you have any doubts. • Know the capacity of your truck. Make certain you use the correct units of measure. • Some trucks are not allowed in areas where there are fire hazards. Be certain your truck is the correct fire safety type for the area.
Be a Safe Operator continued WATCH OUT FOR OTHER PEOPLE • Slow down. Yield or stop for pedestrians. Use your horn when you come to a crosswalk or intersection. • Be careful that you don't pin or crush someone. For example: Never drive your truck toward anyone standing in front of a fixed object. • Never allow anyone to ride on your truck. • Keep others away from your truck while you're working. Don't ever allow anyone on or under the load or forks.
Battery Maintenance Know the Hazards WHEN YOU INSTALL OR CHANGE A BATTERY • Turn the truck OFF. Check that all controls are in neutral. • Make certain you use the correct size and weight battery. Never operate a truck that has an underweight or undersized battery installed. • Use a roller stand to install or remove a battery. Make sure the roller stand is the same height as the rollers in the truck's battery compartment. Also make sure the roller stand is at least as long as your battery.
Battery Maintenance continued Warning Labels BATTERY CHARGE METER OPTION The lighted bar shows how much charge is left in your battery. A flashing light will warn you that the battery is getting low. Two flashing lights mean you must have the battery changed or recharged. EACH WARNING LABEL ON YOUR TRUCK IS IMPORTANT Read and obey all of them to protect yourself and others. WARNING Stay clear of all moving parts. CAUTION Moving parts can cut or crush hands,Connect charger feet, arms or legs.