Owner`s manual

ManualsBrandsCruisers Yachts ManualsBoat420 Express Series

Summary of content (85 pages)

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•• .' .. .' ". 420 Express Series Table of Contents m u r o F s 2. Model Specific Information ............................................................................... er .com 2-1 n w um O 3. Controls and Indicators .................................................................................... 3-1 s r r o e is ersF u 4. Basic Systems Operation ................................................................................. 4-1 r n C w m O o s fr iser d e u d r a C .
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..'"• ,--"" .-.~ Section 1 Introduction m u r o F Dealership Responsibilities ................................................. 1-5 s r m e o Your Responsibilitiesc.......................................................... 1-5 Owner's Manual................................................................. 1-2 n Servicem......................................•......................... . Warranty 1-5 Safety Symbols ... ........ .... ........ ........... ....... ... .... ......... .........
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V Section 1 WELCOME ABOARD!! SKIPPER'S KIT Welcome to the Cruisers Yachts family of happy yacht owners. The Skipper's Kit contains the 420 Express Series owner's manual. Also included is information about on board systems and components furnished by suppliers other than Cruisers Yachts. We wish to thank you for making our 420 Express Series your recreational choice for boating enjoyment. Extensive design and engineering research went into the development of all Cruisers Yachts.
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Introduction Safety Symbols 0 Section 3 contains descriptions of all the controls and indicators on the dash of the helm. A The Safety Alert Symbol means . . . ATTENTION! Be alert to the possibility of personal injury or death. Section 4 contains principles of operation for the major systems onboard the 420 Express Series. The following precautions are used throughout this manual. A DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
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Owner's Manuals for Onboard Systems and Components Spend some time becoming familiar with all the information contained in the Skipper's Kit. Besides containing separate warranty information, the kit also contains literature which provides important safety information, operating and maintenance instructions for those systems and components not manufactured by Cruisers Yachts. Depending on the options you chose, the kit may contain some or all of the following literature: m u r o F s • Engine er .
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Introduction J ~ 5. Cruisers Yachts recommends that you refer to your engine warranty for initial inspection and service requirements. WARRANTY INFORMATION Warranties for onboard systems and components furnished by suppliers other than Cruisers Yachts are located inside the Skipper's Kit. Your Cruisers Yachts Dealer will go through these with you. It is your responsibility to fill out any warranty registration that may be required. 6.
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Section 1 '-"'" SAFETY LABEL LOCATION LAYOUT A. WARNING ACAUTION Catbon rnano~lde can cauu bf;,il'ld.m ~ g. or duth. TO PREVENT EXHAUST FUMES FROM ENTERING CABIN, KEEP ClOSED WHEN ENGINE OR GENERATOR ARE RUNNING. GHoIine 'ngil1!s Ind generators product ulbcn mono.id,. Propft' vtnljlali~n un prevent Ulrbon monolili. buOldll~. WARNING ••• bodily contact with ...vlng outdrive parts ClIn b. hazlrdous. Use dool1,lnt'Ms 11\11 ports 10 ere~1t prop'r n~ thlough venWllion 01 ItUIlIl!.
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Section 2 Model Specific Information m u r Specifications.... .......... .... .. ........... ........... ...................... 2-3 Diesel Engine General Layout...................... .. ........... 2-23 Fo Fittings Diesel Fuelrs Tank and m ..................................... 2-29 Deck Hardware General Layout.............. ........ ...... .. ..... 2-4 e o Interior General Layout ........................... .. .................... 2-7 Forward c Bulkhead (Diesel)......... ....... 2-33 n Engine .
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Model Specific Information SPECIFICATIONS Measurements (US I Metric) L.OA Hull ....... .. .............................................................. 39·0" 111 .9 m L.O.A. Hull with Integrated Pulpit.. .. .. .... ....... ...... ...... ......... 43" 113.1 m Beam ..... ................ .... .. .. ....... .... .... .. .. .. ... ........ .... .......... ..... 13·6" 14.1 m Approximate Weight". Diesel Engines ........... .. . 23.500 Ibs 1 10.659 kg Approximate Weight*. Gas Engines .................... 22.
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Model Specific Information DECK HARDWARE GENERAL LAYOUT - PARTS LIST 1. Windlass Kit 2. Windlass Handle 3. Chain Snubber 4. Cleat 5. Windlass IN Foot Pad 6. Windlass OUT Foot Pad 7. Cleat 8. Navigation Lights 9. Bow Roller 10. Round Hatch 11. Dual Air Horn 12. Courtesy Lights 13. Cockpit Insert, Bottle Storage Top 14. Hand Rail 15. Module Switch Box 16. Cockpit Shower System 17. Faucet 18. Grab Rail 19. Refrigerator/Freezer with Icemaker 20. Wetbar Insert 21. Wetbar Insert 22. Wetbar Insert 23.
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d Section 2 DECK HARDWARE GENERAL LAYOUT c c -:-2-:1l c 8 . ~- <~:...,,~ "" 9 I ~ -', : I -. ~~~' . ' - - ,,>" " ~ , ./ ''X - m u r o F s er .com n w um O s r r o e F s s i r u e r C wn m ro ersO f d uis e d r a C . o l w n w w Do p://w htt .- f I' 1- i ..- ,) / 0" ....9; ,/ , '~Y~ " /' y< -: " .' I' ~:::"'/ 17 20 - 21 22 c: C ' t:' C C e WETBAR AREA HARDWARE 5 7 ROPE LOCKER HARDWARE 7 400-10.
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Model Specific Information DECK HARDWARE GENERAL LAYOUT - PARTS LIST 1. Windlass Kit 2. Windlass Handle 3. Chain Snubber 4. Cleat 5. Windlass IN Foot Pad 6. Windlass OUT Foot Pad 7. Cleat 8. Navigation Lights 9. Bow Roller 10. Round Hatch 11 . Dual Air Horn 12. Courtesy Lights 13. Cockpit Insert, Bottle Storage Top 14. Hand Rail 15. Module Switch Box 16. Cockpit Shower System 17. Faucet 18. Grab Rail 19. Refrigerator/Freezer with Icemaker 20. Wetbar Insert 21. Wetbar Insert 22. Wetbar Insert 23.
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Section 2 DECK HARDWARE GENERAL LAYOUT (CON'T.) 1. 2. 3. 4. Spotlight Anchor Privacy Porthole Opening Portlight 5. 6. 7. 8. Windshield Bow Pulpit Rail Bow Rail Bow End Rail 9. TV Antenna 10. Head Mast Light 11. Arch Light 12. Mast Light Bracket m u r o F s er .com 7 8 n w m O oru s r se rsF i u e r n C w m O o s fr iser d e u d r a C . lo w n w /ww o D p:/ htt 4 4 3 4 3 6 1 2 400·10.3 ~ ~ 420 Exp ress Series 2·6 ~Cr'f!,!fgr:.s c.
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V Model Specific Information ~ INTERIOR GENERAL LAYOUT 1. 2. 3. 4. 5. 6. .~- -- - . / _--' ( I I \i \ m u r o F s er .com n w um O s r r o e F s s i r u e r C wn m ro ersO f d uis e d r a C . o l w n w w Do p://w htt Port Closet Starboard Closet Towel Ring Tissue Holder Stool Towel Bar "- "- ,, ) / ," /" . "::;.," ..--. 2 ~Crulsers yachts 2-7 400-10.13 420 Express Series .
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Section 2 INTERIOR GENERAL LAYOUT (CON'T.) 3 11 m u r o F s er .com n w um O s r r o e F s s i r u e r C wn m o ersO r 1. LCD TV f 3 3 3 d s 2. Theater System i e u d 3. Surround Sound Speakers r a C . o 4. Surround Sound Subwoofer l w n 5. Sharp 13' LCD TV w /ww o 6. DVD Player D p:/ 7. Refrigerator t 8. Microwave ht 9. Stove 9 10. Coffee Maker 11. Fireboy Alarm 5 420 Express Series 2 4(XU.
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Model Specific Information COCKPIT LIGHT PLAN LAYOUT m u r o F s er .com n w um O s r w-,--+H!-- 6 r o e F s s i r u e r C wn m ro ersO f d uis e d r a C . o l w n w w Do p://w htt ~Crulsers yachts 2-9 1. 2. 3. 4. 5. 6. 7. 8.
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INTERIOR LIGHT PLAN LAYOUT 26 27 29 10 25 30 9 23 7 6 5 4 3 2 26 22 27 21 20 36 m u 34 r o F s r com 19 e 33 n . 25 w m 32sO u 18 r r o 17 e F s s i 16 r u e r 15 C wn 24 m 24 ro ersO f 14 s i 13ed u d r a 1227 .C o l (.. w 31 n w w Do p://w 28 I htt 29 -. ~ / '0 I -- 0 1 35 35 ~' - ;,J 33 37 37 35 nil o .- - -- ,. ~ -0 ' 0 -.-.-. . .. ~- 34 0 t _rI .-.I ~- 11 t:..1 400 -6.3 t:_ • ~ -_.1 CI 420 Express Series 2-10 ~CrUi~rS ya is C . -. C.
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Model Speci'fic Information INTERIOR LIGHT PLAN LAYOUT - PARTS LIST 1. Dual Receptacle Box 2. Light Switch 3. Dual Receptacle Box 4. Phone Receptacle 5. GFCI Dual Receptacle Box 6. Dual Receptacle Box 7. Light Switch 8. Fluorescent Light 9. GFCI Dual Receptacle Box 10. Dual Receptacle Box 11 . Dual Receptacle Box 12. Light Switch 13. Dual Receptacle Box 14. Dual Receptacle Box 15. Dual Receptacle Box 16. GFCI Dual Receptacle Box 17. Light Switch 18. Dual Receptacle Box 19. Dual Receptacle Box 20.
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Section 2 INTERIOR LIGHT PLAN LAYOUT (CON'T.) 21 22 20 19 18 17 16 15 1. Light Switch 2. Light Switch 3. GFCI Dual Receptacle Box 4. Dual Receptacle Box 5. Dual Receptacle Box 6. Dual Receptacle Box 7. Dual Receptacle Box 8. Light Switch 9. Dual Receptacle Box 10. Dual Receptacle Box 11 . Light Switch 12. Dual Receptacle Box 13. Dual Receptacle Box 14. Light Switch 15. Dual Receptacle Box 16. Dual Receptacle Box 17. Light Switch 18. GFCI Dual Receptacle Box 19. Phone Receptacle 20.
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Model Specific Information ~ Ale PLAN VIEW 6 3 5 1 14 12 8 7 9 4 14 m u r o F s er .com n w um O s r r o e F s s i r u e r C wn m -,~,- --=---=---=---=---~------- ' I> ~ " f-;... ro- \\i':i':'~;-e<}.~\\\rsO ,~ d u\c",,"': is e d r a il --.C Ir====l==--=-=T:o l w n w J _ ___ _ w Do p://w htt i I, '" / /- - -, - 1 I 0 \ 0 , - -- - - -, "," ! -- - -~ 15 11 13 1, 2, 3. 4, 5.
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V Section2 ~ STARBOARD AlC VIEW AND PORT AlC VIEW \ 1. 2. 3. 4. 5. 6. 7. 8. 9 _. ., - ---- - - - ' -. " ', m u r o F s r com e n . w m O oru s r 7 6 1 3 4 10 8 se rsF i u e r n C w m O o s 14 11 5 14 12 fr iser d e u d r a C . lo w n w /ww o D p:/ htt -.
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Model Specific Information HEAD VENTILATION 2 -- - -- -- T - .'_ . - { -1/ / I · , '-'- ( , ,. - r:- I ; i - - - ~ .-: i 1 i f-- i ,J \ f. 'n 11) 1 / I ,I, J t , -, Vl= 1. .- 4 3 Inline Blower Hose Vent Grill Vent Vent Hose -1 m u r o F s er .com n w um O s r r o e F s s i r u e r C wn m ro ersO f d uis e d r a C . o l w n w w , Do p://w 1, htt 'v ." - - -- . ! , -- 1 1. 2. 3. 4. I, - . ---.-- ~ J 400-17.
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::J Section 2 ~ PLUMBING HARDWARE 9 3 5 8 2 m u r o F s er .com n w um O s r r o e F s s i r u e r C wn m ro ersO f d uis e d r 4 1 6 7 3 a C . o l w n w w Do p://w htt '\ ", / / 4QO.13.4 SINK AND SHOWER DRAINS 1. 2. 3. 4. 5. 420 Express Series Galley Sink China Sink Shower Sump Pump Tee Head Sink Drain Hose 6. 7. 8. 9.
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I - Model Specific Information I I I -~ PLUMBING HARDWARE LAYOUT (CON'T.) 1. 2. 3. 4. 5. 6. 7. 10 I 14 m u r o F s er .com n w um O s r r o e F s s i r u e r C wn m ro ersO f d uis e d r a C . o l w n w w Do p://w ~ htt 14 - [ 12 ---8 -5 3 - Galley Sink China Sink Shower Sump Pump Tee Head Sink Drain Hose Galley Sink Drain Hose Forward Shower Sump Pump Out Hose 8. Shower Drain Hose 9. Aft Shower Sump Pump Out Hose 10. Flip Flow wfTrap Drain 11. Barb Trap Drain 12. Thru Hull 13. Sink Drain 14.
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~ Section2 ~ PLUMBING HARDWARE LAYOUT (CON'T.) 1 4 1 I / 6 1. 2. 3. 4. 5. 6. 7. 8. _ _ v~~ ~/ - - -, Drain Spider T-Drain Sink Drain Cockpit Sole Drain Hose Day Hatch Drain Hose Cabin Entry Drain Hose Shore Power Tub Drain Hose Cockpit Sink Drain Hose m u r o F s er .com n w um O s r r o e F s s i r u e r C wn m ro ersO f d uis e d r a C . o l w n w w Do p://w htt ,. 2 3 7 4 5 3 3 8 COCKPIT DRAINS 400-13.
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Model Specific Information @ ~ GAS LAYOUT - WITH RETURN 1 6 7 1. 2. 3. 4. 5. 6. 7. 8. 3 , , t \l ~- - . \, Port Fuel Tank Starboard Fuel Tank Generator Genset Fuel Filter Fuel Crossover Assembly Fuel Deck Plate FueVAir Separator Flush Vent m u r o F s er .com n w um O s r r o e F s s i r u e r C wn m ro ersO f d uis e d r a C . o l w n w w Do p://w htt D \ 0 ~--""·---~~-~. .~.;;~~=-=~~t~~~~=_~ 400-S.
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V Section 2 GAS LAYOUT - WITH RETURN (CON'T.) 9. Fuel Tank Fill Hose 10. Fuel Tank Vent Hose 11. Port Fuel Tank Feed to Crossover 12. Port Engine Return to Crossover 13. Crossover to Port Fuel Tank Return 14. Starboard Fuel Tank Feed to Crossover 15. Starboard Engine Return to Crossover 16. Starboard Engine Return to Crossover 17. Crossover to Starboard Fuel Tank Return 18. Genset Fuel Filter 19. Fuel Filter to Genset 20. Genset Return to Starboard Fuel Tank m u r o F s PORT PROFILE STBD PROFILE er .
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Model Specific Information d ~ GAS LAYOUT - WITHOUT RETU RN 1 7 ..'// 8 -.----.--.--b-- ------ / /" "\ . • 0 • o 0 '<... 1. 2. 3. 4. 5. 6. 7. 8. Port Fuel Tank Starboard Fuel Tank Generator Genset Fuel Filter Fuel Crossover Assembly Fuel Deck Plate Fuel/Air Separator Flush Vent m u r o F s er .com n w um O s r r o e F s s i r u e r C wn m ro ersO f d uis e d r a C . o l w n w w Do p://w htt f-- o.
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g Section 2 GAS LAYOUT - WITHOUT RETURN (CON'T.) 9. 10. 11. 12. 13. 14. 15. 16. 17. Fuel Tank Fill Hose Fuel Tank Vent Hose Port Fuel Tank Feed to Crossover Port Engine Fuel Filter to Port Engine Starboard Fuel Tank Feed To Crossover Starboard Engine Fuel Filter to Starboard Engine Starboard Fuel Tank to Genset Fuel Filter Fuel Filter to Genset Genset Return to Starboard Fuel Tank m u r o F s er .
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Model Specific Information DIESEL ENGINE GENERAL LAYOUT 11 7 10 6 1 ,- 2 -- ' --" 1. Port Engine Battery 2. House Battery 3. House Battery 4. Starboard Engine Battery 5. House Battery 6. Port Engine Battery Switch 7. House Battery Switch 8. Starboard Engine Battery Switch 9. House Battery Switch 10. Battery Isolator 11. Trim Tab ~- -- ""'-.' ,-- m u r u o F s r com e ti~ l l ~ i n . " I_ _ w i! m O oru s r se rsF Ii"I, ;i, i , u e r n C II w m O o s Ii fr iser d d. e u d r ~ a C .
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-v Section 2 DIESEL ENGINE GENERAL LAYOUT (CON'T.) !D ! H 1. Blower 2. Grill Vent 3. Dueting Hose I C 1 1 m u r o F s er .com n w um O s r r o e F s s i r u e r C wn m ro ersO f d uis e d r a C . o l w n w w Do p://w htt 1 4ooJ.
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Model Specific Information II-- . I DIESEL ENGINE GENERAL LAYOUT (CON'T.) 4 1 1 5 1 ----- ':-.-/_.- .' i [" r 00 // , J ii i I .I II r I I I! I, I,I -, ._-._--___ I iI II --'-'-. • I I' ,I II \ ,- ! ----... - \ \ 1_ ___ _1 ' ,\ \I .\\ , • 1, Exhaust Elbow 2. Exhaust Elbow 3. Hose Hump 4. Exhaust Tube Splice 5. Exhaust Tube Splice 6 . Exhaust Tube Splice 7. Exhaust Tube Splice m u r o F --6 s er .com n w um O s r r o e F s s i r u e r C wn m ro ersO f d uis e d r a C .
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Model Specific Information DIESEL ENGINE GENERAL LAYOUT (CaN'T.) 8 1 9 1. Port Fuel Tank Starboard Fuel Tank Generator Fuel Filter Fuel Filter Fuel Filter Fuel Crossover Assembly Fuel Deck Plate Fuel/Air Separator 2. 3. 4. 5. 6. 7. 8. 9. U0 m u r o F s r com e n . 5;,r,==;:r-~~ w m O oru s r e rsF s i u 3 ~------~--~~ e r n C w m O o s II i fr iser d e u d r , 1'- - ·--- --n-l il f--7 a C . o l w n w w o //w D . p: t t h ;' j -_.
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.V Section 2 ~ DIESEL ENGINE GENERAL LAYOUT (CON'T.) 1. 2. 3. 4. 5. 6. Scoop Strainer Thru Hull Seacock, Ball Elbow Adapter Raw Water Strainer 7. Elbow 8. Adapter 9. Hose Clamp 10. Exhaust Hose 11 . Exhaust Hose m u r o F s er .com 9 10 7 n 9 8 w um O s r r o e F ~j s s i r u e r 5 9 9 n C w m sO o r f iser d T---{ l\' J!l=!~, e u ,, d r a C .
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Model Specific Information V '="'" DIESEL ENGINE GENERAL LAYOUT (CON'T.) 1 8 9 -_.- . ---~---- .---~ " / 00 . , I -- - - 1. Port Fuel Tank 2 . Starboard Fuel Tank 3. Generator 4. Fuel Filter 5. Fuel Filter 6. Fuel Filter 7. Fuel Crossover Assembly 8. Fuel Deck Plate 9. FuelfAir Separator m u r o F s er .com n w um O s r r o e F s s i r u e r C wn m ro ersO f d uis e d r a C . o l w n w w Do p://w htt \ \ \ 00 \ . . -"· i---~~~=k=""'--~I ~ 4OCL8.
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~ Section 2 ~ DIESEL ENGINE GENERAL LAYOUT (CON'T.) 10. Flush Vent 11. Fuel Tank Fill Hose 12. Fuel Tank Vent Hose 13. Port Fuel Tank Feed to Crossover 14. Crossover to Port Engine Fuel Filter 15. Port Engine Fuel Filter to Port Engine 16. Port Engine Return to Crossover 17. Crossover to Port Fuel Tank Return 18. Starboard Fuel Tank Feed to Crossover / / 19. Crossover to Starboard Engine Fuel Filter 20. Starboard Engine Fuel Filter to Starboard Engine 21. Starboard Engine Return to Crossover 22.
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Model Specific Information ~ DIESEL FUEL TANK AND FITIINGS 5 1. 2. 3. 4. 5. 1 Starboard and Port Fuel Tanks Neoprene Gasket Neoprene Gasket Mylar Sound Foam Poly Cleat m u r o F s er .com n w um O s r r o e F s s i r u e r C wn m ro ersO f d uis e d r a C . o l w n w w Do p://w htt 2 3 -..
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<.' Section 2 .. , DIESEL FUEL TANK AND FITTINGS (CON'T.) 5 6 GENSET RETURN 1 1. Elbow 2. Ball Valve '=:J r- 3. Adapter 4. Adapter 5. Barb 6. Plug '4,:;:::> OJ ~ 8 ~''$' t - ' ~ V 420 Express Series ENGINE FEED GENSET FEED/RETURN ENGINE RETURN 3 2 - GENSET FEED 1 ENGINE FEED 1 m u r o F s . er .com n w um O s r r o e F s s i r u e r C wn m ro ersO f STARBOARD VIEW d uis e d r 1 a C . o l w n w w Do p://w tt ,.,..... h ~" <- ENGINE RETURN \0 ,,).
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~ Model Specific Information I I. I DIESEL FUEL TANK AND FITTINGS (CON'T.) ENGINE RETURN ENGINE FEED 1. 2. 3. 4. 5. 6. Elbow Ball Valve Adapter Adapter Barb Plug (/ m u r o F s C=:J ., er .com n w um O s r r o e F s s i r u e r 666 C wn m ro ersO f d uis PORT VIEW e d r a C 1 .
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DIESEL FUEL TANK AND FITTINGS (CON'T.) 4. Fuel Filter 5. Elbow 6. Adapter 1. Fuel Filter 2. Elbow 3. Adapter 3 2 --\F m u r o F s er .com n w um O s r r o e 3 F s s i r u e r C wn m ro 2ersO 6 f d uis e d r a 5-+ C . o l w wn /ww o D p:/ htt 6 5 -i--t----1 ---f--j---- 4 -- ~ ,....
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Model Specific Information FORWARD ENGINE ROOM BULKHEAD (DIESEL) 1. 2. 3. 4. 5. Fire Extinguisher Fuel Crossover Assembly Blower Oil Pump Power Terminal Bar (Negative) m u r o F s er .com n w um O s r r o e F s s i r u e r C wn m ro ersO f d uis e d r a C . o l w n w w Do p://w htt 4 3 2 5 1 ._ - - - ,._ --- -., / i I I - ._ -- .' 3 400-1 ().17 .
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Section 2 OIL EXCHANGE LAYOUT 2 1. 2. 3. 4. Oil Pump Hose, Port Engine Hose, Starboard Engine Hose, Genset 5, Hose, Drain Tube (/ 4 ti Ii - I- f'." rv '-..,.,... m u r o . . F s 5 r com e t n . I~ w m u I~ 3 sO r r o e is ersF Ir~ u r C wn m ro ersO 1\ f d uis e d r I a C rn~~~~~~--DRAIN TUBE . o l \1 w I wn /ww o D p:/ \,~\" htt U ) ,I , ~ II \ ,~- \~ ~ -~ 1 i-- -j -'I --~- TO PORT ENG TO STBD ENG '. • '.••... ~-~' TO PORT GENSET 400·10.21 ' II ~ ,.
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Model Specific Information U ~ FORWARD ENGINE ROOM BULKHEAD (IPS) 4 2 m u r o F s er .com n 7 w m O 8 u s r r e rsFo s i ru ne C w m O o s fr iser d e u d r a C . lo w n w /ww o 3 D p:/ htt 9 3 19 1. Fire Extinguisher 2. Fuel Crossover Assembly 3. Blower 4. Oil Pump 5. Power Terminal Bar (Negative) 6. Power Terminal Bar (Positive) .--_ _...., 7. Dash Fuse Block 8. Windlass Fuse Block 9. AC/DC Panel Fuse Block 10. Dash Solenoid 11. Blower Solenoid 12. PME #1 Solenoid 13. Bus Bar Terminal Block 14.
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Section 2 GENERATOR LAYOUT 1. 2. 3. 4. 5. 6. 7. 8. 9. Round Strainer Thru Hull Ball Valve Elbow Seawater Strainer Straight Tail Piece Water Pickup Hose Hose Clamp Generator m u r o F s er .com n w um O s r r o e F s s i r u e r C wn m ro ersO f d uis e d r a C .
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Model Specific Information ~ GENERATOR LAYOUT (CON'T.) 1. 2. 3. 4. 5. Muffler Exhaust Hose Hose Clamp Exhaust Elbow Generator m u r o F s r com /-----7' I-j-o--------- a~--. -,Il'il e n . ~-=~?='-- -' • ::' ~', ~~ w m ,r'/- '" ~'~' O oru t--- ------: . s r _._ se rsF i : u e r n C 3 w m O o s fr iser d I e u d r a C . lo w 4 n w w Do p://w ttr--- ----- -I h \ I' ',,- ~LJ 3 1 2 I ,'I' ,- ! I .. ' 1'-' , \ _ 1-- '\1\ - - -- --.- --",-.. ~ - .--.- ._- I .......
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V Section 2 GENERATOR LAYOUT (CON'T.) 4 5 6 7 II!rrn 1. Vented Loop 2 . Hose Clamp 3. Water Heater Hose 4. Elbow -" 5. Fuel Line Barb L ______ _____~ 6. Hose Clamp 7. Hose m u r o F s r com 3 i J' e n . 2 2 w m O oru s r se rsF ~ i u e r n C w m O o s fr iser ! d e u -2 d r 2a C . lo w n • w /,ww o • '~0 . D.
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••• ';, r- ·· · Model Specific Information ENGINE ROOM ELECTRICAL PANELS - YANMAR DIESEL 11 - 2 3 1. Engine Room Accessory Mounting Panel 2. Battery Charger 3. Engine Room Breaker Panel 4. PME #1 Module 5. Accessory Fuse Block 6. Windlass Fuse Block 7. Dash Fuse Block 8. Term inal Bar 9. Terminal Bar 10. Terminal Block 11 . PME #1 Solenoid 12. Blower Solenoid 13. Dash Solenoid 14. Battery Pigtail 15. Fire Extinguisher Control Box -- - - o _. ® 6 6 6 is 6 i5 m u r o F s er .
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Section 2 FRESH WATER LAYOUT 1. 2. 3. 4. 5. 6. 7. Water Tank Sensor Pump Water Full Deck Plate Flushmount Vent Water Heater (11 Gal) Washdown Shower System City Water Inlet 6 5 8. Cold Water Faucet 9. Galley Faucet 10. Shower Mixer 11. Head Unit 12. Head Faucet 13. Head Solenoid 14. Water Tank Fill Hose 15. Water Tank Port Vent Hose 16. Water Tank Starboard Vent Hose 17. Head Water Hose 18. Waterline, Cold, Blue 19. Waterline, Hot, Red m u r o F s er .
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Model Specific Information FRESH WATER LAYOUT (CON'T.) 5 3 18 19 l.~ ~L "" 'I' 0. l~ 8 15 1> - 01 II> __ 14 "--17 LJ 13 7 "i I ,,====:'== 11> .. I 1. Water Tank 2. Straight Barb 3. Water Full Deck Plate 4. Elbow 5. Flushmount Vent 6. Sensor Pump 7. Washdown Shower System 8. Water Heater (11 Gal) 9. City Water Inlet 10. Faucet 11. Elbow 12. Ice Maker Shutoff Tee 13. Adapter 14. Union 15. Adapter 16. Tee 17. Stem Elbow 18. Hose Clamp 19. Hose Clamp 20. Water Tank Fill Hose 21.
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FRESH WATER LAYOUT (CON'T.) 'f' J' 1. 2. 3. 4. 5. 6. 7. i'! if 1 1--9 11 .. .B - - - i , .. • r=y 5-,.J r11 6 3 16 420 Express Series 7 m u r o F s r com e n . 4 13 w m O oru s r se rsF i u e r n C w m O o s fr iser d e u d r a C . lo w n w /ww o D p:/ htt[ f}- a 6 1f'.Ji 14 I 15 1 = Head Faucet Galley Faucet with Sprayer Head Solenoid Head Unit Elbow Adapter Barb 8. Adapter 9. Shower Kit 10. Tee 11 . Stem Elbow 12. Double Barb PVC Coupler 13. Hose Clamp 14.
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Model Specific Information V ~ WASTE LAYOUT W/MACERATOR 3 8 7 2 lit 11 9 10 9 -- --.. =--:'1 ~- -~ -:::: -::-::~-'- "'~f: l'-'-:-- : .- ..-- m u r o - - jl F s I i er .com n p=.=======11 i Ow um r ' I rs o e F s o i I ers I u r C wn ~~_=_t=-~~==~~C:'J-'.=l-==-::-i' f::=t:::::::=:::::::===--=-=1-!' -I' m I I O / ,? I ro ers f I I ~ :----- a-~ded Crui-s -II Ii, lo i w. n w_:::: ... w ;.,',-/, w o JJD p:/ htt !- - - ~ 1 1. Waste Tank 2. Flushmount Vent 3. Waste Tank Deck Plate 4.
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V Section2 WASTE LAYOUT WIMACERATOR (CON'T.) 4 12 tl = "i-- 5 6 11 ~j § - 11 r 13 m u r o F s er .com n w um O s r ~tB r o e F s s 10 i r u e r C wn1-m 0 ro ersO f d uis e d r a C . o l w n w w CID Do p://w 11 2 14 htt1 2 11 7 15 ."==~~,,L,,~ 16 - 8 9 ~ ~ 12 - - 3- • 1. 2. 3. 4. 5. 6. Waste Tank Elbow Elbow Flushmount Vent Waste Tank Deck Plate Head Unit 7. Macerator Pump 8 . Elbow 9. Seacock 10. Thru Hull Fitting 11. Hose Clamp 12. Hose Clamp 13. Waste Tank Pump Out Hose 14.
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Model Specific Information -a ~ BILGE PUMP LAYOUT 1. 2. 3. 4. 5. Bilge Pump Bracket Bilge Pump Bilge Float Switch Float Switch Bracket Bilge High Water Alarm 6. 7. 8. 9. Bilge Pump Bracket Forward Bilge Pump Out Hose Middle Bilge Pump Out Hose Aft Bilge Pump Out Hose m u r 5 4 3 9 2 8 2 1 o F s er .com n w um O s r r o e F s s i r u e r C wn m ro ersO f d uis e d r a C . o l w n w w Do p://w htt 400- 13.
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V Section 2 ~ BILGE PUMP LAYOUT (CON'T.) AFT BILGE PUMP FWD BILGE PUMP r, ~ 7-- a~ Q 3 3 Q Q 2 2 Q 1 1 !--a m u r o r~ ~r F s er .com n w u1m O . Bilge Pump s r r o e Float Switch 2. F 3. Bilge s s i r Bilge High Water Alarm u e r n 4. Forward Bilge Pump Out Hose C w 5. Middle Bilge Pump Out Hose m O o s r 6. Aft Bilge Pump Out Hose r f ise 7. Hose Clamp d e u 8. Thru Hull Fitting d r a C . o l w 8~ n Q w w o w Q D p:// , htt r~ , 6 7 , 4 7 MID BILGE PUMP r, 3 2 1 400-13.
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Model Specific Information ~ ............. LIFTING AND STORING YOUR BOAT The shipping/storage-cradle will provide the proper support at the recommended positions. The load at the cradle support areas is less than 10 pounds per square inch. Make sure the cradle is level and completely supported on the ground to eliminate any cradle or hull distortion. Contact your Cruisers Yachts Dealer to order a cradle.
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Section 2 m u r o F s 1-- er .com n w um O s r r 1-- - - - - - o e F s s i r u e r C wn m ro ersO f d uis e d r a C . o l w n w w Do p://w htt 114 112' - - .., (2.91m) [ -- - -143118' - - -(3.84m) 400-1G-3a 265112' - - - - - - - -(6.74m) 85' - --1 r-~---- 180114' - - ----I (4.58m) 420 Express Series 2-48 400- 10.
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Section 3 Controls and Indicators m u r o F Fuel Gauges........... ........ .................. ............ ... .. .......... .. 3-2 s m ................... ......................... 3-5 Engine Buzzer ............................................................... 3-2 er ... ................................ Hom o c n . Pump .. .................. .. .. ....... ... ........................ 3-5 Depth Finder ............................... .. .. .... ... .............. ..........
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U Section 3 ~ DASH PANEL LAYOUT 7 - STEREO REMOTE This remote control allows the stereo to be controlled from the helm station. The primary controls for the stereo are located in the galley. 1 - FUEL GAUGES IMPORTANT Do not rely on the accuracy of gauges. Readings are only approximate and should always be compared to the hours of use multiplied by the known fuel consumption (GPH).
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Controls and Indicators 16 - TRIM TAB CONTROLS AND INDICATORS 12 - VHF RADIO Refer to the VHF Radio owner's manual in the Skipper's Kit for complete details. NOTE Push the trim tab rocker switches in half second bursts. Holding the rockers down too long will over trim the boat. 13 - VOLVO ELECTRONIC DIESEL CONTROL The trim tab switches are used to correct the trim of you boat while you are underway.
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HELM CONTROLS (VOLVO DIESEL) 4 3 2 1 1 2 3 4 -- - - - - /-- -.-+---t-:b--±-N_ / • 5-~A' m u r o F s er .com n 6 w um O s r r o e F s s i r u e r C wn m ro ersO ... f is 9d e u d r a I' \~, .C ,- / nlo w ~' l-- j ./ 1/ ow /ww D p:/ 13. Volvo Electronic Diesel Control Remote SeaKeyTM Emergency Panel 14. High Water Alarm htt 7.8. Stereo --1%---+--- 5 \ .~ . 7 ~ @ w __ 12 o 10 - - + 0 / / 1. 2. 3. 4. 5. 6. .
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Controls and Indicators 5 - SPREADER/ENGINE ROOM LIGHTS KEYPAD SWITCH FUNCTIONAL DESCRIPTION These buttons are toggle action buttons that control the corresponding lights. When a button is pressed, the corresponding light(s) will turn ON. When it is pressed again, the light(s) will turn OFF. KEYPAD LA YOUT 1- HORN The HORN button is a momentary button controlling the horn. The horn will sound as long as the button is pressed.
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~ Section 3 9 - ENGINE ROOM FANS 13 - ENGINE IGNITION START/STOP This button has a toggle action. Push the button to turn the fans ON, push it again to turn the fans OFF. Successfully entering the correct four-digit user code and pressing the ENTER button will unlock the ignition system. At this point the PORT and STBD ENGINE IGN buttons are enabled (active). When the system is unlocked, a 15 minute timer begins.
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Controls and Indicators KEYPAD 9 1 ---/-----tt-It- m u r o 13 F s er .com n w um 10 O s r r o e F s s i r u e r C wn m ro ersO f d uis e d r a C .
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Section 4 Basic Systems Operation m u r Power Train ........ ......... .. .......... ..... .................... .. ..... ....... 4-2 Trim Tabs ............ .................. 4-9 o.. .. .. ....................................... F s Engines ..... .. .. .. ......... ............... ....... ... ..... .. ...... .. .. ............ .. .. 4-2 ....... .. ........ ....... ... ... ......... .... .. 4-1 0 Electrical System....... r m e o DC Electrical System .. ...... .................. ........................ ...
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.0 Section4 ~ POWER TRAIN Each engine is cooled by seawater entering the yacht through a seacock in the hull bottom. The water enters the engine through the engine water jacket and is returned to the sea through the exhaust system. Engines Your yacht is powered by twin inboard engines. All operation, specification and maintenance information is contained in the engine owner's manual. Find this manual, which is located in the Skipper's Kit, and familiarize yourself with it.
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Basic Systems Operation Engine Ignition Start/Stop - Keypad The system can be locked, only if the engines are OFF, by entering either the user code or the master codes correctly and pressing the ENTER button. The system will automatically lock after the 15 minute time out period, if no engine rotation occurs. The engine ignition circuits that are ON at this time will automatically be turned OFF. Successfully entering the correct keyless code then pressing the ENTER button will unlock the system.
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Section 4 IPS SHAFT LOG The IPS is a fully integrated propulsion system. The engine is located in the yacht (inboard) and the propulsion system, on the hull. Power from the engine is sent through the hull into the transmission and then into the propulsion system. The steering system turns the propulsion and rudder system to change the direction of thrust from the propellers. The control systems on IPS are all integrated. Transmission m u r o F s er .
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Basic Systems Operation Strut and Cutlass Bearing - Inboards Propellers A CAUTION A CAUTION The cutlass bearing Is water lubricated. Running the propeller out of the water could result in bearing failure and damage to the shaft. Propellers can be very sharp. Be careful when you handle them. Wear protective gloves when handling any propeller.
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1 ~7 Section4 1 1 j SELECTING A PROPELLER - INBOARDS J SELECTING A PROPELLER - IPS A CAUTION A Improper propeller selection and installation could result in loss of the propeller, andlor excessive stresses on the power train leading to power train failure. Cruisers Yachts recommends that you consult with, and employ the skills of your Cruiser Yachts Dealer when contemplating a propeller change.
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Basic Systems Operation FUEL SYSTEM (CROSSOVER VALVE) A WARNlNG Your yacht is equipped with an internal fuel system meeting current federal requirements . The best materials and components available are used to assemble the fuel system. Inspect the entire fuel system regularly. Leaking fuel and fumes are a fire and explosion hazard that can explode causing injury or death. The fuel tank outlets to the engines have a manual valve for fuel shutoff in the event of a line break.
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~~ ' B .' Section4 ,..- '-"'- Steering Wheel & CAUTION The steering wheel uses the assistance of power steering to permit turning of the steering wheel with a minimum of effort. It is important that you know how your yacht operates, and are aware of its limitations. The carrier seal should be inspected regularly for excessive water entry. If left unattended, excessive water entry could result in the submergence of the engine compartment, or of the entire yacht.
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Basic Systems Operation TRIM TABS The trim tab system is an electro-hydraulic system. Two rocker switches, marked port and starboard, control a hydraulic pump and solenoids. The pump sends hydraulic oil to hydraUlic actuators (cylinders) which lower the trim tabs. To raise the trim tabs, the rocker switch is moved which allows oil to flow from the actuator to the pump. ,.,. ,... ".s,'==:--.... ~ m£"""; ,1• •, '"BOW uPED ROCKER SWITCHES m u r o F s r com e n .
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Section 4 Some yacht and engine options may be equipped with up to five batteries. There is a cranking battery for each engine or can be two batteries in parallel for 12 volt house power, a generator battery and an optional bow thruster battery. Not all yachts offer this as an option. ELECTRICAL SYSTEM Your yacht is equipped with two electrical systems: a battery powered direct current (DC) system and a generator or shore powered alternating current (AC) system.
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Basic Systems Operation -5 ~ DC Master Panel OPERATION OF DC SYSTEMS The DC master panel consists of a voltmeter, ammeter, a battery test switch, a series of switch type and resettable circuit breakers, a generator start switch, and the DC main circuit breaker. Read through the table on the following pagels) to familiarize yourself with the DC systems on your yacht. A The meter is a convenience feature which allows you to check on the condition of the three batteries.
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V Section 4 ~ DC Panel Circuit Breaker Functions DC Circuit Breaker DC MAIN Function Put the breaker in the ON position to connect power to rest of the circuit breakers on the panel except the bilge pumps and the CO detectors. The automatic bilge pump circuit breakers are mounted on the AUTOMATIC BILGE PUMP C.B. PANEL located in the engine room. If any of the breakers are tripped, the white button popped out, reset them immediately.
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Basic Systems Operation Function DC Circuit Breaker SPARE STEREOITV AMP This breaker is a spare for future use. PMES This circuit breaker connects power to solenoids PME-1 and PME-2 which feed power to the two control circuit PMEs (Power Management Enclosures) in the Grayhill control system, PME-1 and PME-2 have outputs that are controlled by the keypad mounted at the helm. CO MONITORS This breaker connects power to the CO detectors.
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~ Section4 ~ AC Electrical System The load center can receive power from dockside or the generator. For dockside power, move the slide protector over the generator breaker and turn on the dockside breaker. For generator power, move the slide protector over the dockside breaker and turn on the generator breaker. J!;. WARNING Considerable care has been taken to design a safe electrical system to protect you from hazardous shocks.
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Basic Systems Operation ~ ~ OPERATION OF AC SYSTEMS Connecting Shore Power Cable: 1. Make sure the shore dockside breaker, the yacht main dockside breaker and the yacht AC/DC panel DOCKSIDE breakers are in the OFF position. 2. Connect the shore power cable to the yacht receptacle and then connect the shore power cable to the dockside power source. 3. Be sure the DC MAIN circuit breaker is OFF and any 120V AC or 240V AC that should not receive power immediately are switched OFF.
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V Section4 AC Panel Circuit Breaker Functions When the AC panel is receiving power the following circuit breakers can be switched ON. Refer to the INTERIOR GENERAL LAYOUT, COCKPIT LIGHT PLAN LAYOUT and the INTERIOR LIGHT PLAN LAYOUT in Section 2 for location details. 120V AC CIRCUIT BREAKER FUNCTIONS AC Circuit Breaker Function BATIERY CHARGER Switch the breaker ON to connect 120V AC to the battery charger. This 12V DC battery charger charges the engine cranking batteries and the house batteries.
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Basic Systems Operation ~ ~ 120V AC CIRCUIT BREAKER FUNCTIONS AC Circuit Breaker Function OUTLETS AFT Switch the breaker ON to connect power to the port aft stateroom GFCI outlet and the other aft stateroom outlets. SPAREICENTRAL VAC Switch the breaker ON to connect power to the central vacuum cleaner system, if equipped. SPAREIOVEN Switch the breaker ON to connect power to the optional convection oven, if equipped.
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Section 4 us Stds 0 0 0 12V D,C CONTRa.. GENTER D- '~D 12QV 6lJ-iZ A.C CONTROL CENTER LOId)QAOtil' (lENERA1'OR PORT OI"F HOUSE I 1 ,,1~~'1';~';1'" " .1 1 ".~'l:~ 0 .. " "" !;lOA" DATTER'!' 1o"'~~j . ,. ' )WJ'1 ·1 ""OIl "·i~I", 1 0 .... \ \ \ " or- ...... r "". II> ,~, ES " "" OC,CIRClHS Mm~ D.C. CIACUfTS ""'" , m .::::: @ u r o F m= @ s r e .co "...
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Basic Systems Operation Inti Stds 2-30 Amp (220 Volts) o o m u r o F s er .com n w um O s r r o e F s s i r u e r C wn m ro ersO f d uis e d r a C . o l w n w w - II Do p://w htt ."'- - L- _ oI .,.,..~ ... 0 1--- 1 _ _ ____ __ _ .-&IKl.WIV EtoGlHE COHTFtOl 'W......." .R£t.4(;M: J(£~$ 0I.
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A DIVISION OF KCS INTERNATIONAL, INC. LIMITED WARRANTY REGISTRATION OF PURCHASE; The "Federal Boat Safety Act of '97 1~ requires all boat manufacturers to maintain a record of all first retail purchasers and their current eddress for the purpose 01 notification in case of defective parts or equipment, or in case of non-compliance with standards or regulations set forth by this act.
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