Operating instructions
Chassis frame
Should be checked regularly for rust and stress fractures, particularly outriggers and all
cross member fixing points, ‘A’ frame, springs and spring hangers and stabiliser legs.
Check for signs of movement around spring hangers, shackle plates and bushes, U-bolts
and fish plates.
Check corner stabilisers for ease of movement and ensure handle is in good condition.
Check pull out step for cracks, rust and ease of operation.
Check Wheels, Rims & Tyres
Check wheel rims for buckles, cracks or other damage after each trip.
Check tyres for signs of unusual or excessive wear from under/over inflation or wheel
alignment problems.
Bearings and oil seals should be inspected and repacked regularly.
Electric brake wiring should be checked regularly for damage or disconnect
Wheel nut tightness and tyre pressures should be checked regularly but should be
checked at least every 1500 kilometres
Check Water Tank
Check hoses for leaks, kinks, signs of damage
Check hose clamps for tightness.
Check tank straps for signs of cracking, rust or looseness.
Check water tank stone protector condition
Corner Moulds, windows & door
Inspect sealing around corner moulds, windows & doors etc. should be checked regularly
for cracks, holes or dislodgement which may allow water entry.
After heavy or prolonged rain check the inside of the van for water leaks.
Exterior Lighting
It is an important safety factor that all 12V brake indicator, tail and running lights should be
operative and lenses not faded. These should be checked before each departure
Check rubber seals around all exterior light bases to prevent intrusion of water.
Check 12V wiring and plug for any signs of breakage or insect nests in 12V plug.
Gas Fittings
Check gas connections by turning gas bottle on and spraying fittings with soapy water. If
bubbles occur it means there is a gas leak. Turn gas off at the gas bottle,
Check flexible hose for fraying or kinks.
Main Door
Lubricate door lock and hinges with light oil (CRC type) regularly
Check condition and operation of annex roller and cabin hooks.
Door lock tongue and striker plate should be regularly checked for signs of wear.
Interior of Van
Hatches and operating mechanisms should be cleaned regularly.
All flyscreens (pop tops only) should be intact and cleaned regularly
Check cupboard door hinges and stays ease of operation
Cupboard locks should be lubricated to avoid jamming which may strain and break lock.
Fridge and stove should be firmly fixed to surrounds - loose bolts could result in appliance
jarring loose in travel. (Grasp appliance and attempt to move back and forth).
Check mattresses regularly for signs of moisture retention - causes premature wear.
Any discolouration of ply lining around hatch, windows, ceiling, or wall corners indicates the
ingress of water. Rectification of this problem should be attended to without delay