Manual

ManualsBrandsCrystal ManualsToolsT-1-CPF Hydraulic Comparator

Operation Manual

for T-1, T-1-CPF, and Systems F

Type T Series

Summary of content (25 pages)

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Type T Series Operation Manual for T-1, T-1-CPF, and Systems F
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Contents Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Features and Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Overview  1 Overview INTRODUCTION The Type T Series hand pump, mounted on a drip pan with a manifold assembly, is capable of producing pressures up to 1000 bar/15 000 psi. These units are self-contained pressure sources designed to test instruments. They may be used to calibrate pressure gauges or to set hydraulic relief valves and pressure switches. These units produce pressure to test components or systems, and work independently of other pressure sources.
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Overview  2 FEATURES AND PARTS LISTS The Type T Series hand pump may be ordered with either oil or a water/alcohol mixture as the pressure medium. There are three available seal packages for the system: Buna-N, Viton®, and EPT. The Type T Series hand pump features a dual pressure port manifold, fine adjust, vent valve, and dual volume control for rapid pressure increase at lower pressures and easier pumping at higher pressures.
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Overview  3 Parts Included with Pump Systems for JOFRA Reference Indicators System F FWB (T-1) FWV (T-1/Viton) FWE (T-1/EPT) FOB (T-1/Oil) FOV (T-1/Oil/Viton) FOE (T-1/Oil/EPT) 15/16-20 Male to 1/4" NPT Female Adapter       T-135 15/16-20 Male to 1/2" NPT Female Adapter       T-786 1/4" NPT Male to 1/4" BSP Female Fitting       127400 * 1/4" NPT Male to 1/8" BSP Male Fitting       127401 * 1/4" BSP Female to 1/8" BSP Male Fitting     
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Overview  4 Parts Included with Pump Systems for Crystal Reference Indicators Hydraulic Fluid Type T Series Pump Systems are only available delivered empty. You will still need to specify what fluid System F type you are going to use (for example; FOV for Oil or FWV for Water).
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Safety Instructions  5 Safety Instructions WARNINGS, CAUTIONS, AND NOTES !!WARNINGS: • • • Do not connect any external pressure source to this instrument. This unit is designed to test pressure measuring devices connected to the manifold only. Pressure from an external source can result in explosion of the liquid reservoir and possible bodily injury. This pump produces pressure up to 15 000 psi.
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Setup  6 Setup ASSEMBLY 1 Open the vent valve. 2 Attach the pressure manifold to the pump body.
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Setup  7 3 Close the vent valve. Note: If using the T-1-CPF, fill with test fluid through the gauge connections. This may take approximately 15 minutes. Note: It may be necessary to prime the pump, particularly for first time use, or if the pump has been inactive for an extended period of time. Refer to Priming on page 8 for instructions on priming the pump. 4 Pull the pump handle to the top of its stroke. 5 Pull out the valve rod selector to select the low pressure/high volume setting.
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Operation and Maintenance  8 Operation and Maintenance GENERATING PRESSURE Note: It may be necessary to prime the pump, particularly if the pump has been inactive for an extended period of time. Refer to Priming on page 8 for instructions on priming the pump. 1 Check that the vent fill plug is fully open by turning it counter-clockwise. 2 Open the vent valve. Open the vent plug… then open the vent valve. 3 Set the valve rod selector to control your desired fluid output volume.
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Operation and Maintenance  9 4 Zero the reference indicator and the device under test. 5 Close the vent valve. 6 Operate the pump handle to achieve a system pressure close to, but less than, your desired target pressure. 7 Pull the pump handle to the top of its stroke. 8 Push in the valve rod selector to select the high pressure/low volume setting. 9 Wait for the pressure to stabilize. 10 Carefully push down the pump handle to achieve the target pressure.
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Operation and Maintenance  10 3 Pull the pump handle to the top of its stroke. 4 Open the vent valve. 5 Pull out the valve rod selector to select low pressure/high volume. Open the vent valve… then select low pressure/high volume. 6 Pump ten full strokes. 7 Close the vent valve 8 Continue pumping to verify the low pressure/high volume setting operates properly and that the pump holds pressure. 9 Open the vent valve. 10 Pump ten more strokes. 11 Remove the high pressure/low volume check valve plug.
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Operation and Maintenance  11 12 Slowly pump two and one-half strokes, positioning the pump lever at approximately 45 degrees, halfway through its stroke. 13 Allow system fluid to flow out of the high pressure check valve, flushing entrapped air. 14 Examine the port for air bubbles which may adhere to the threads or parts. Note: If air bubbles are present, repeat steps 12 through 14 until no more air bubbles appear. 15 Replace the high pressure/low volume check valve plug and tighten partially.
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Connection Diagrams  12 Connection Diagrams JOFRA REFERENCE INDICATORS CALIBRATION INSTRUMENTS JOFRA™ HPC500 Handheld Pressure Calibrator F1 F2 2 3 5 6 8 9 7 IPI MKII SETUP F3 CALIBRATION INSTRUMENTS JOFRA 1 4 SELECT zero 0 CLEAR ZERO MAX MIN CONFIG BACK DPC-501 Industrial Pressure Indicator MKII ENTER JOFRA™ 127400 1/4" MNPT/1/8" MBSP T-134 * 15/16-20 Male/1/4" FNPT 127400 1/4" MNPT/1/8" MBSP T-786 1/4" MNPT/1/4" FBSP T-134 * 15/16-20 Male/ 1/4" FNPT 126029 1/4" MNP
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Connection Diagrams  13 CRYSTAL REFERENCE INDICATORS CPF Fittings nVision 30 Series XP2i Non-CPF MP Fittings NPT MALE Reference Recorder Pressure Calibrator Digital Test Gauge 300 PSI Intrinsically Safe Medium Pressure FEMALE to NPT FEMALE MPF-1/8QTM 1/8" Quick Test NPT Male 10 4501 1/8 NPT 15 MPF-1/8MPT 1/8" NPT Male 10 4715 * 1/4 NPT 15 MPF-1/4QTM 1/4" Quick Test NPT Male 10 4502 3/8 NPT 15 MPF-1/4MPT 1/4" NPT Male 10 4503 1/2 NPT 15 Additional NPT sizes available
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Specifications  14 Specifications Pressure Ranges T-1 and T-1-CPF �� 0 to 1000 bar / 0 to 15 000 psi Recommended Test Fluids The following fluids are recommended for use with this pump: Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Distilled water or Isopropyl alcohol Optional. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MGAAA oil Other fluids compatible with stainless steel, Monel, Buna N and Teflon may be used.
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Support  15 Support TROUBLESHOOTING Failure to Pump XX Problem: The pump fails to develop pressure when the hand lever is operated. XX Solution: Verify that the vent valve is closed and that there is sufficient fluid in the reservoir. If necessary, add fluid through the fill plug and follow the Pump Priming Procedure. If the failure continues, one or both of the check valves may be leaking. Use the following procedure to replace both the high pressure and low pressure o-rings.
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Support  16 7 Examine the port for air bubbles which may adhere to the threads or parts. Note: If air bubbles are present, repeat steps 2 through 4 until no more air bubbles appear. 8 Replace the check valve plug and tighten partially. 9 If replacing the low pressure/high volume check valve plug... Tighten the check valve plug. The procedure for the low-pressure/high volume side is now complete. 10 If replacing the high pressure/low volume check valve plug...
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Support  17 XX To Replace the Discharge Check Valve O-ring 1 Remove the plug and O-Ring from the front of the pump body. 2 Replace the O-ring at the base of the plug. 3 Replace the plug. Replacing the discharge check valve o-ring. XX To Replace the Vent Valve O-ring 1 Apply a wrench to the nut at the base of the pressure relief valve. 2 Remove the vent valve. 3 Replace the O-ring at the base of the valve. 4 Install the valve. Replacing the vent valve o-ring.
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Support  18 FITTING KITS AND SPARE PARTS Service Kits XX T-1 XX T-1-CPF T-250. . . . . . . . . . . . . . Buna N rebuild kit T-559. . . . . . . . . . . . . . Viton rebuild kit T-559. . . . . . . . . . . . . . Viton rebuild kit T-326. . . . . . . . . . . . . . EPT rebuild kit Hoses XX T-1 XX T-1-CPF KH-18. . . . . . . . . . . . . Hose. 0.46 m 1/4" NPT male x 1/4" NPT male 700 bar / 10 000 psi. MPH15K-1. . . . . . . . . 1 meter CPF hose Adapters XX T-1 XX T-1-CPF T-134. . . . . . . . . . . .
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Support  19 APPENDIX A: ASSEMBLY DRAWINGS AND PARTS LISTS XX Figure 1• Hydraulic Hand Pump Type T Assembly Type T Pump Operation Manual
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Support  20 XX Figure 1• Hydraulic Hand Pump Type T Assembly Parts List Type T Pump Operation Manual
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Support  21 XX Figure 2 • Manifold Assembly and Parts List Type T Pump Operation Manual
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Support  22 CONTACT US United Kingdom Germany USA India China Tel +44 (0)1243 833 302 Tel +49 (0)2159 9136 510 Florida - Mansfield & Green Tel +91 22 2836 4750 Shanghai jofra@ametek.co.uk info.mct-de@ametek.de Tel +1 (800) 527 9999 jofra@ametek.com Tel +86 21 5868 5111 Singapore Beijing cal.info@ametek.com France Denmark Tel +33 (0)1 30 68 89 40 Tel +45 4816 8000 California - Crystal Engineering Tel +65 6484 2388 general.lloyd-instruments@ametek.fr jofra@ametek.