GT 330 A English Oil-Gas Fired Hot Water boiler 11/20/09 Installation and operating instructions Warning: Before putting the boiler into operation read this manual carefully. Warning: The operating manual is part of the documentation that is delivered to the installation’s operator. Go through the information in this manual with the owner/operator and make sure that he or she is familiar with all the necessary operating instructions.
Guideline of Notices Warning: indicates presence of hazards that can cause, if not avoided, severe personal injury, death or substantial property damage. ! Caution: indicates presence of hazards t hat will or ca n cause, if not avoided, minor personal injury or property damage. Notice: Application comment for optimum use of equipment and adjustment as well as useful information. Safety Considerations Please observe the following safety instructions. Read this manual carefully.
Contents Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Regulations and guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Installation codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Regulations and guidelines The installation and operating instructions shown here are given as a guide for installation and operation and are not meant to replace any State or Local Codes that may appl y to the individual installation. Good engineering practice should be used. Any deviation from laws or regulations or industry Code or these instructions will void the boiler warranty and any other respon sability or liability of t he De Dietrich Thermiques S.A.
GT 300 A/II Technical Specification Table GT 330A Series - Cast Iron Sectional Boiler Technical Specification Data Table Model Item Unit GT 334A GT 335A Firing Sequence [CSA] - Gas Input [CSA] - # 2 Fuel Oil Input [CSA] - Output [Gas-Oil] GT 336A GT 337A GT 338A GT 339A Consult Burner Technical Data MBH 404 598 808 1,024 1,226 1,442 kW 118 175 237 300 359 423 US GPH 2.80 4.15 5.60 7.10 8.50 10.00 MBH 344 510 688 872 1,044 1,229 kW 100.8 149.4 201.6 255.7 306.
4 Main Dimensions GT 330 A A A C B D A Water flow tapping 2 1/2" NPSC C Drain 1 1/2" FPT B Water return 2 1/2" NPSC D Rp 2 1/2 diameter sludge removal hole Type of boiler GT 334 A GT 335 A GT 336 A GT 337 A GT 338 A GT 339 A L 385/8" 4459/64" 517/32 5733/64" 6313/16" 707/64" P 199/32 2519/32" 317/8 383/16" 4431/64" 5025/32" ØR 7" 7" 7" 8" 8" 8" G50_0001 X Dimension "X" Max.
Boiler Installation 1 Installation The GT 300 A/II boiler has a bas e frame, although a housekeeping pad is re commended to keep steel par ts out of casual water. Its furnace is closed, so it is not necessary to place it on a fireproof floor, but the floor must be able to bear the weight.
Venting 5. . Boiler Venting & Chimney General Caution & Warning: It is advised and recommended that the heating contractor-professional apply vent materials that are approved and agency listed. Installation of any venting must follow all local codes in conjunction with vent manufacturer instructions and appliance manufacturer instructions. All De Dietrich GT series oil-gas fired cast iron boilers are high performance boilers that could operate under all 4 vent categories as established by ANSI Z21.
5.1 Boiler Venting – Category I & II Typical Layouts and Requirements. Caution & Warning: Improperly sealed venting system could result in carbon monoxide [CO] poisoning; ensure adequate support and fastening of the system. Ensure venting can safely exhaust all flue gases outside in an effective manner. These systems must operate under a negative vent pressure condition that is stable. Warning & Cautions for Co-Venting: Co-venting with other appliances shall conform latest ANSI Z223.
5.2 Boiler Venting – Category III & IV Vent Systems Typical Layouts and Requirements. Caution & Warning: Improperly sealed venting system could result in carbon monoxide [CO] poisoning; ensure adequate support and fastening of the system. Ensure venting can safely exhaust all flue gases outside in an effective manner. These systems must operate under a positive vent pressure condition that is stable. Warning & Cautions for Co-Venting: Co-venting with other appliances shall conform latest ANSI Z223.
5.3 Boiler Venting – Side-Wall or Direct Vent Systems Typical Layouts and Requirements. Caution & Warning: Improperly sealed venting system could result in carbon monoxide [CO] poisoning; ensure adequate support and fastening of the system. Ensure venting can safely exhaust all flue gases outside in an effective manner. These systems must operate under a positive vent pressure condition that is stable.
5.4 Boiler Venting – Side-wall or Direct Vent Systems Sizing Tables & Vent Safety Device • Vent termination must be a TEE type, follow warning regarding termination locations. Do not include the termination TEE length in the vent length calculation. • Venting shall be sloped, so any condensation developed will drain through the condensate TEE fitting Minimum vent length [equivalent] 5 ft. [1.5m] • Maximum number of 90° elbows = 2 or 3 45° elbows, each 90° elbow is equivalent to 10 ft.
5.5 All Side-wall and direct Vent termination locations installation precautions: Warning/Caution: In all cases avoid potential vent termination locations where excess debris or snow could accumulate and bock the vent termination to any degree. Minimum clearance of 4 ft. [1.22m] horizontally from, and in no case above or below, unless a 4 foot [1.22m] horizontal distance is maintained, from electric meters, gas meters, regulators & relief equipment.
6 Dimensional information required for connection of the boiler 15 5 "5 The boiler must be connected to venting system that will safely and effectively discharge all flue gases to the outside in an effective manner. /16 "11 /16 Consult local and national codes regarding the boiler breeching and chimney sizing.
Electrical 1 Wiring Wiring in accordance with the requ irements of the authority having jurisdiction or, in the absence of such requ irements, with the Canadian Electrical Code Part 1, CSA C22.1, Electrical Codes. 2 Wiring procedure De Dietrich boiler suggested field wiring procedure.
FOR YOUR SAFETY READ BEFORE OPERATING If you do not follow these instructions exactly, WARNING: a fire or explosion may result causing properly damage, personal injury or loss of life. A. This appliance does not have a pilot. It is equipped with an ignition device wich automatically lights the burner. Do no t try to light the burner by hand. B. BEFORE OP ERATING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
Maintenance 1 Boiler It is no t ad visable to drain an in stallation, ex cept in ca se of absolute necessity. Check the water level of the installation and top it off if necessary, avoiding a sudden inlet of cold water in the hot boiler. Check for system leaks. Professional water treatment is recommended. The good performance of the boiler depends on cleanliness. Cleaning the boiler must be carried out as often as required and at least, as for the flue once a year.
- open the sweeping door (upper door) by unscrewing the 4 lock nuts. - also brush the convection baffles and the front face, - remove the convection baffles, - if possible use a vacuum cleaner, - using the brush supplied, carefully sweep the 6 flue sections, - put the convection accelerators back in place (pay attention to their direction), - shut the door.
Service and maintenance schedule `Require annul system inspecti on of the heating boiler, burner and controls by qualified service personnel, `Heating sys tem c heck for safe ty control functions, system pressure, leaks, combustion and ventilation air should be done on a monthly schedule. Extended Shutdown Periods If the system is to be shutdown for any extended period of time, please follow these steps: 1. Shut off all pumps 2. Cap off venting of boiler at the boiler collars 3.
The Manufacturer: Bp 30 – 57, RUE DE LA Gare F – 67580 MERTZWILLER Tel: +33/3/88/80/27/00 – Fax: +33/3 88 80 27 99 Ni IRC : 347 555 559 RCS STRASBOURG www.dedietrich-thermique.com DDR AMERICAS INC. In Canada: 1090 Fountain St., Unit #10 Cambridge, Ontario, N3E 1A3 - CANADA Tel: 519.650.0420 Fax: 519.650.1709 In USA or South America: 1054 North DuPage Avenue Lombard, Illinois, USA 60148 Tel: 630.953.2374 Fax: 630.953.2376 Toll Free 1.800.943.6275 www.dedietrichboilers.