Safety • Assembly • Operation • Tips & Techniques • Maintenance • Troubleshooting • Parts Lists • Warranty OPERATOR’S MANUAL 4x2 Utility Vehicle — Models 435A & 435D IMPORTANT READ SAFETY RULES AND INSTRUCTIONS CAREFULLY BEFORE OPERATION Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brushcovered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state law
This Operator’s Manual is an important part of your new utility vehicle. It will help you operate and maintain the unit for best performance. Please read and understand what it says. Table of Contents Safe Operation Practices ................................... 4 Know Your Utility Vehicle ................................... 6 Operating Your Utility Vehicle ............................ 9 Servicing Your Utility Vehicle ........................... 12 Service Chart .............................................
WARNING 777S32162 To Avoid An Accident And Injury + 2258 Lb. / 1026 KG 1,200 Lb. DIE CUT DIE CUT DIE CUT DIE CUT DIE CUT P 777D09517 777I22267 800 Lb. / 362 KG 1058 Lb. / 481 KG 777I22099 �������������� or anywhere other than seats. • No riders in cargo box • Spread load evenly. Secure load to prevent movement. • Go slow. Avoid sudden starts and stops which could cause load to shift. • Do not load above height of this panel. Load could shift forward injuring driver or passenger.
2 Safe Operation Practices WARNING This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate or service this vehicle. When you see this symbol - heed its warning.
Do Not: 1. Do not travel near drop-offs, ditches or embankments. The vehicle could suddenly turn over if a wheel is over the edge of a cliff, ditch, or if an edge caves in. 2. Do not stop or start suddenly when going uphill or downhill. Be especially cautious when changing direction on slopes. 3. Do not turn sideways to the hill. The vehicle may roll over. If you must turn, go slow and do so carefully and gradually. 4. Do not carry cargo on steep slopes or tow loads. Children 1.
3 Know Your Utility Vehicle NOTE: Reference to right or left hand side of the utility vehicle is observed from the operating position. Know Your Utility Vehicle P Differential Lock Switch Choke Knob Parking Brake Latch Figure 1 WARNING Never leave a running machine unattended. Always set parking brake, stop engine and remove key to prevent unintended starting. Brake Pedal Read this operator’s manual, safety labels, and operating instructions on the vehicle before operating.
Hour Meter Rear Power Outlet Switch (Optional) P P Gear Lights Figure 4 Cargo Box Electric Lift Switch (Optional) Key Switch 12-Volt Power Outlet Figure 3 Horn Switch (Optional) The horn switch is located on the right side of the dash panel. Push button to activate horn. Gear Lights The gear lights are located on the right side of the dash panel. See Figure 3. Once a gear is selected, a gear light, or a combination of gear lights, will illuminate.
3 Know Your Utility Vehicle locked position prior to operation and do not try to adjust the seat position while operating the vehicle. in serious personal injury or death. Fuel Shut Off Valve Cargo Box The fuel shut off valve is located under the seat and it is strapped onto the fuel tank. It controls fuel to the engine. To turn fuel off, turn knob so indicator is down. To turn fuel on, turn knob to the up position. See The cargo box is raised by a gas spring.
Operating Your Utility Vehicle WARNING: This is an off-road utility vehicle and it should not be operated on public highways. Know and comply with all laws and regulations governing the use of off-highway vehicles in your area. IMPORTANT: Before starting the engine read this manual and the Kohler Engine manual thoroughly to understand all instructions. 4 Operation WARNING: Do not run an engine in an enclosed area. Move the vehicle to an outside area before running the engine.
4 Operation 4. Release brake pedal and apply pressure to the accelerator pedal. Manual Lift 1. Park the vehicle safely on level ground and set parking brake. 5. Release accelerator and apply brake pedal evenly and firmly to slow down or stop. 2. Empty cargo by hand and unlatch cargo box by pushing down on the cargo latch. See (A) Figure 13. Engaging Differential Lock The Differential Lock Switch is located on the left side of the dash panel. See Figure 13. 1.
Towing Loads Dumping Load From Cargo Box WARNING: To help prevent personal injury due to loss of control or tipping, always tow a load slowly enough to maintain control. 1. Back up the vehicle to the dump site and apply parking brake. 2. Unhook the tailgate from cargo box. 3. If using an electric lift, raise cargo box to dump load and lower box when empty. WARNING: The center of gravity changes as a loaded cargo box is raised. Do not allow rear wheel to hang over the edge of a loading dock or ravine.
5 Servicing Your Utility Vehicle Clean Battery and Terminals Lubrication 1. Remove battery from vehicle. Always remove negative cable first when disconnecting. Front Axle Lubrication 1. Lubricate one grease fitting on each axle with 2 or 3 shots of grease every 50 hours. 2. Wash battery with solution of four tablespoons of baking soda to one gallon of water. Engine 3. Rinse the battery with plain water and dry.
If the vehicle has not been put into use for an extended NOTE: For high loads 8-10 psi is recommended for all period of time, charge the battery with an automotive type tires. The recommended tire pressure while using the 12-volt charger for a minimum of one hour at six amps. snow plow option is 8-12 psi in the front tires. Wheel Replacement Replacing Headlights WARNING: Using an unstable lifting device and vehicle support may result in bodily injury.
5 5. Check O-ring on drain plug and replace if missing or in poor condition. 6. Install and tighten drain plug. IMPORTANT: Dirt and debris in oil may cause damage to transaxle. Clean area around opening before removing oil cap. Servicing Your Utility Vehicle 7. Remove oil cap and add approximately 22 oz of 80-90 Weight Oil. 8. Install oil cap, and lower and latch cargo box.
Adjusting Brake To adjust the brakes: 1. Stop the vehicle on a level surface. 2. Turn the ignition key to the STOP position and remove the key. Brake Switch Actuator Bolts 3. Make sure the parking brake is released and the vehicle is in neutral. 4. Unlatch and move hood forward. 5. Check to see if the equalizer bracket is in a horizontal position. If not, loosen the jam nut and tighten or loosen brake adjustment nut until satisfactory brake performance is obtained and equalizer is level. See Figure 21.
6 Service Chart Before Each Use First 10 Hours Check Transaxle Oil Check Drive Belt Grease Front Steering Spindle 7 Accessories INFORMATION For parts or accessories, contact your local Cub Cadet dealer. To locate the dealer nearest you call 877-282-8684 or log onto www.cubcadet.
Engine/Electrical Dimensions Make 18HP*** Kohler Command Pro V-Twin OHV Length/Width 109.5”/62.0” Tread Center 50.25” Type\Cylinders 4 Cycle Gas/2 Cylinders Height (Overall) 41.0” Displacement 38.0 cu. in. (624cc) Wheelbase 77.0” Maximum Torque 32.8 lb/ft @ 2200 RPM 1,076 lb. Ignition Transistor Controlled Weight (Incl. Fuel & Fluids) Lubrication Full Pressure 1,300 RPM (idle) / 3,950 RPM (fast) Ground Clearance (Under Transaxle**) 6.5” Speed (No Load) Cooling System Air 10.
9 ELECTRONIC SHIFT MODULE ELECTRONIC SHIFT MODULE – FAULT CODE LIST If your unit does not shift properly, the ESM will let you know there is a problem using the following table of fault codes. Once you select a gear, the instrument panel will illuminate a gear light, or a combination of gear lights. These lights can be used to determine if the vehicle shifted properly, or if there is a shifting issue.
FAULT CODES DEFINED Code 1: “REVERSE” and “NEUTRAL” lights flash Action A - Vehicle is in “FORWARD” and operator attempts a shift to “NEUTRAL” • This lets the operator know the vehicle was supposed to go to neutral, but probably ended up in reverse. The vacuum actuator probably shifted the transmission into reverse because the signal to stop at neutral was not present. However, it may not have shifted out of forward if there was mechanical binding, or loss of vacuum.
10 Problem Engine will not start Battery has low voltage. Loose or corroded battery connections. Fuse is blown. Spark plug wire is loose or disconnected. Faulty spark plug or coil. Fuel shut-off valve turned off. No Fuel or improper fuel. Plugged fuel filter. Defective starter solenoid. Open-circuit in wiring. Engine is hard to start Engine is cold. Plugged fuel filter. Carburetor not adjusted properly or dirty. Engine oil viscosity too heavy. Spark plug is fouled. Faulty spark plug or wire.
Problem Possible Cause(s) Engine loses power Engine overheating Too much oil in engine Faulty spark plug Fuel supply being restricted Fuel filter plugged Fuel line pinched or kinked Fuel pump output not adjusted to specification. Improper fuel Air cleaner element plugged Starter does not work Loose or corroded connections. Low battery output Sulfate or worn-out battery. Faulty starter. Starter crank slowly Low battery output. Sulfated or worn-out battery. Engine oil too heavy.
CUB CADET LLC MANUFACTURER’S ONE YEAR LIMITED WARRANTY (COMMERCIAL USE) The limited warranty set forth below is given by CUB CADET LLC (“CUB CADET”) with respect to new merchandise purchased and used in the United States, its possessions and territories.
MANUFACTURER’S LIMITED WARRANTY FOR The limited warranty set forth below is given by Cub Cadet LLC with respect to new merchandise purchased and used in the United States, its possessions and territories. “Cub Cadet” warrants this product against defects in material and workmanship for a period of two (2) years commencing on the date of original purchase and will, at its option, repair or replace, free of charge, any part found to be defective in materials or workmanship.
Cub Cadet LLC, P.O.