Use and Care Manual

Table Of Contents
28
PRODUCT CARE
5. Clean the paper element with a soft brush or low pressure air.
Be careful not to damage the paper pleats during cleaning.
6. Inspect the inner filter for deposits or damage.
7. If either filter are excessively dirty or damaged, replace filters
as a set.
8. Re-install the primary air filter element.
9. Install the air filter case cover and be sure the crankcase
breather hose is connected.
NOTE: Be sure to refit the air filter cover with the arrow (on the
rear of air filter cover) upright. If the air filter cover is improperly
fitted the evacuator valve will not function and dust will adhere
to the air filter element.
Cleaning the Air Intake
AIR INTAKE SCREEN
1. Remove the hood and locate the air intake.
2. Remove the rubber seal (b) around the front of the air intake
(a) and remove the air intake screen (c) (Figure 39).
a
b
c
Figure 39
3. Rinse the air intake screen (c) with water and replace the air
intake screen (c) and rubber seal (b) (Figure 39).
DRAIN THE AIR INTAKE
1. Remove the nine Allen-head bolts (a) and washers (a)
securing the middle skid plate to the bottom of the utility
vehicle (Figure 40).
(a)
a
a
a a
a
a
aa
a
Figure 40
2. Remove the drain and allow the water to run out (a). Then
replace the drain and the middle skid plate (Figure 41).
a
Figure 41
Check Fuel Line & Fuel Filter
WARNING
Be sure to stop the engine and remove the key. Check the
fuel lines periodically. The fuel lines are subject to wear
and old fuel may leak onto a running engine which may
cause a fire.
The fuel line connections should be checked annually or every
100 service hours whichever comes first. The fuel line is made of
rubber and wears regardless of service period.
IMPORTANT! When the fuel line is disconnected for
maintenance or repair, close both ends of the fuel line with
a piece of clean cloth or paper to prevent dust and dirt from
entering. Particular care must be taken not to allow dust and dirt
into the fuel pump entrance. Even a small amount of dust or dirt
can cause premature wear and the malfunction of the fuel pump
and injector components.
1. Park the vehicle on a flat surface and remove the engine
access panel. There is a primary fuel filter on the gas tank and
an in-line fuel filter between the gas tank and the engine.
2. If the fuel line and clamps are damaged or deteriorated,
replace them.
3. There are two main lines (a) coming into the primary fuel
filter (b) and one vent line (c) leading to the carbon canister
(Figure 42).
(a)
a ac
b
Figure 42