Use and Care Manual

30
PRODUCT CARE
Cleaning the Spark Arrestor & Muffler
WARNING
Before touching any part of the exhaust system, be sure
that it has had sufficient time to cool. Always wear safety
goggles and face mask. The particulate matter contained
in the muffler contains chemicals that are harmful to
people, animals, and marine life. If you are unable to do
this work, have it done by your dealer.
SPARK ARRESTOR
The spark arrestor (a) should be removed, inspected and cleaned
every 100 hours of use. The spark arrestor (a) is located inside of
muffler (b) body and fastened with bolts (Figure 45).
b
a
Figure 45
1. Remove the back cover, loosen the bolts and remove the
spark arrestor (a).
2. Shake loosened particles out of the screen assembly and
lightly clean the screen with wire brush. Soak in solvent and
clean with wire brush, if necessary.
3. If there is any damage, the assembly must be replaced.
4. Return the spark arrestor (a) to the muffler (b) and reinstall
the bolts.
MUFFLER
1. Visually check the muffler for cracks or holes in the body,
weldment or pipes at regular intervals.
2. USDA Forestry Division approval requires clearance between
spark arrestor sleeve and muffler body to be no larger than
0.023” (0.584 mm).
3. Replace the entire muffler if it is damaged.
4. Do not operate the vehicle with a damaged muffler.
STORAGE
WARNING
Do not clean the vehicle when the engine is running.
To avoid the danger of exhaust fume poisoning, do not
operate the engine in a closed building without proper
ventilation. When storing, remove the key from the key
switch to avoid unauthorized persons from operating the
vehicle and getting injured.
If you intend to store your vehicle for an extended period of time,
follow the procedures outlined below.
These procedures will ensure that the vehicle is ready to operate
with minimum preparation when it is removed from storage.
1. Check the bolts and nuts for looseness and tighten
if necessary.
2. Apply grease to vehicle areas where bare metal will rust and
also to pivot areas.
3. Unload from the cargo bed.
4. Inflate tires to 20 psi each.
5. Change the engine oil and run the engine to circulate oil
throughout the engine block and internal moving parts for
about 5 minutes.
6. With all implements lowered to the ground, coat any exposed
rods with grease (if equipped).
7. Remove the battery from the vehicle. Store the battery
following the battery storage procedures.
8. Keep the vehicle in a dry place where the vehicle is sheltered
from the elements. Cover the vehicle.
9. Keep the vehicle indoors in a dry area that is protected from
sunlight and excessive heat. If the vehicle must be stored
outdoors. Cover it with a waterproof tarpaulin.
10. Put boards under the tires to keep dampness away from tires.
11. Keep the tires out of direct sunlight and extreme heat.
IMPORTANT! When washing the vehicle, be sure to stop the
engine. Allow sufficient time for the engine to cool before
washing. Do not wash with a high-pressure pressure washer.
Cover the vehicle after the muffler and the engine have
cooled down.
Removing the Vehicle from Storage
1. Check the tire air pressure and adjust to recommended
pressures indicated on vehicle.
2. Install battery. Before installing the battery, make sure it is
fully charged.
3. Check all fluid levels (engine oil, axle case oil, engine coolant
and any attached implements).
4. Start the engine. Check to see if the engine cooling fan works.
Observe all gauges.
5. If all gauges are functioning properly and reading normal and
the cooling fan is working, move the vehicle outside.
6. Once outside, park the vehicle and let the engine idle for at
least 5 minutes. Shut the engine off. Work around vehicle
and make a visual inspection looking for evidence of oil or
water leaks.
7. With the engine fully warmed up, release the parking brake
and test the brakes for proper adjustment as you move
forward. Adjust the parking brake as necessary.