Cat. No. 01023621 Rev.
Attention Culligan Customer: Your local independently operated Culligan dealer employs trained service and maintenance personnel who are experienced in the installation, function and repair of Culligan equipment. This publication is written specifically for these individuals and is intended for their use. We encourage Culligan users to learn about Culligan products, but we believe that product knowledge is best obtained by consulting with your Culligan dealer.
Installation and Operation Instructions with Parts List Culligan® All Purpose Bottle-free Cooler Models from 2010 Contents Attention Culligan Customer:...............................................ii Electrical Wiring Diagram................................................. 24 Key Pre-Delivery Activities.................................................iv All Purpose Cooler Wetted Parts List............................... 25 Introduction.................................................................
Key Pre-Delivery Activities CAUTION! The cooler and the water treatment equipment must be properly prepared before the system is delivered to the customer. All Purpose Filter Systems All Purpose Aqua-Cleer Filter—see Appendix A, Figure 10, on page 36. • Uses: Two Carbon Block filters in two (2) E-Z Change heads. All Purpose Reverse Osmosis Systems All Purpose Aqua-Cleer RO—see Appendix B, Figure 13 on pages 37–39.
Pre-Delivery Activity: Prepare and Flush Water Treatment Components CAUTION! All RO Membranes will require a 24-hour flush to drain. All flushing of membranes and filters must be done with chlorine-free, filtered, softened water.
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Introduction Thank you for purchasing the Culligan All Purpose Cooler. The Culligan All Purpose Cooler brings a unique, fresh approach and a new look to point-of-use water treatment systems in the marketplace. The system’s contemporary color scheme complements every office environment. Unlike a bottled water cooler, incoming tap water is treated as it is needed, so the water is always fresh and great tasting. Best of all, there are no bottles to change and the supply is virtually unlimited.
Warning Warning is used to indicate a hazard which could cause injury or death if ignored. For example, WARNING! Electrical shock hazard! Unplug the unit before removing the timer mechanism or cover plates! The CAUTION and WARNING paragraphs are not meant to cover all possible conditions and situations that may occur. It must be understood that common sense, caution, and careful attention are conditions which cannot be built into the equipment.
All Purpose Overview All Purpose Overview Cold Tank The cold tank is manufactured from 304 Stainless Steel which is non-corrosive. The cold water temperature is preset at approximately 41°F (5°C) by the factory. The capacity of the cold tank is 1 gallon (4 liters). The cold tank temperature is controlled by a thermostat that is set at the factory. PCB The PCB (Printed Circuit Board) is the control unit for the All Purpose Cooler. It is responsible for the selection and dispensing of water.
4 Culligan® All Purpose Cooler Figure 1. All Purpose Cooler layout.
Safety Information Electrical Safety • Only connect the power cord to a 120V, 15A (GFI preferred) properly grounded outlet. • Never pull the power plug from the outlet with a wet hand or allow the plug to get wet. • eep the power cord out of heavy traffic areas. To avoid a fire hazard, never put the power cord under rugs, near K radiators, stoves or heaters. • Do not use a damaged power cord or plug. If the power cord is damaged, a qualified service technician must replace it.
Inspection and First-Time Setup Procedure Unit Inspection 1. NOTE In your shop, unpack and carry out a visual inspection of the unit for any shipping damage. All preparation work should be done in a clean area. A separate room is recommended. 2. A Culligan IQR form is shipped with each unit. Fill out the IQR form and return to Culligan Quality Department. 3. Remove the top cover of the machine.
CAUTION! NOTE The unit is now live. Take suitable safety precautions. It may take several minutes before the hot tank is full and water begins to flow from the dispensing head. Flush approximately 3 gallons (11 liters) of water through the hot tank. Sanitize the Unit 1. Slowly turn ON the water supply. The incoming water will mix with the chlorine. 2. Press and hold the large dispense (A) button to start flushing water through the unit. 3.
7. Adjust the cold water temperature by regulating the thermostat situated at the back of the unit. This thermostat is set at a specific point at the factory. This point is marked out by a small dot situated on the outside of the thermostat. 8. After 45 minutes, verify proper heating and chilling. 9. Turn the Red Power Switch OFF. 10. Hold a pitcher under the Hot dispensing faucet.
Installing the All Purpose Cooler Position the Unit NOTE Per Culligan Corporate policy, you must install an external leak controller during install of the All Purpose Cooler (Part # D1018733) 1. Locate the unit as close to an electrical connection and feedwater water supply as possible with a 3 inch (8 cm) clearance at both sides and back of the unit. 2. Mount the unit on a firm flat surface so that it cannot topple over. 3. Level the machine using the adjustable feet.
5. The filters were already installed in the unit at the shop during initial start up. 6. Plug the power lead into the back of the unit. As soon as you plug the unit into a suitable power supply (15A GFI outlet is preferred), voltage will be available to the PCB and solenoid valves, and you can now start to flush water through the machine. 7. The hot water temperature is set at 185°F (85°C) (+/- 5%) and the cold water temperatures is set at 41°F (5°C) (+/- 5%)at the factory.
4. Test the water temperatures. 5. Taste the water. If you are not satisfied with the quality of the water, check the filters and flush additional water through the unit. Inspect the Unit 1. Check the unit to make sure it is electrically safe. 2. Check that the unit is clean and functions to the customer’s satisfaction. 3. Apply service maintenance label to the side of cooler. 4. Apply marketing cross-sell to top of cooler. 5.
Operating the All Purpose Cooler Your All Purpose Cooler is ready for use when the three (3) colored LEDs on the front panel are all illuminated. Operating the machine is very simple. 1. First, place a cup in the dispense area. 2. Select the water temperature of your choice. 3. Press the dispense button until your cup is filled to the required level. CAUTION! HOT WATER c Always place cup / mug in the center of the bulls eye marking on the drip tray.
Dispensing Hot and Cold Water Dispensing Cold Water 1. For Cold Water, press A button. The button backlight will light blue and the LED will blink. The machine will dispense cold water. 1. For Hot Water, press both the B and C buttons. The button backlight will light red and the red LED will blink. The machine will dispense hot water. Dispensing Hot Water Cat. No.
Maintenance and Service NOTE All personnel should be aware of company requirements for their own cleanliness and hygiene when servicing and sanitizing a unit. All Purpose Cooler Maintenance/12-Month Service Interval Every twelve (12) months, the filters should be changed. Units in dusty or high use locations may need more frequent servicing.
CAUTION! Cat. No. 01023621 The unit is now live. Take suitable safety precautions.
Sanitizing the All Purpose Cooler Sanitize the Unit 1. Slowly turn ON the water supply. The incoming water will mix with the chlorine. 2. Press and hold the large dispense (A) button to start flushing water through the unit. (See page 12 for details on the operation of the control buttons). NOTE It may take several minutes before the cold tank is full and water flows from the dispensing head. 3. Stop when water with a chlorine smell starts to flow from the dispensing head. 4.
Flush and Return to Service 1. Slowly turn ON the water supply. Open the ball valve on the top of the full RO water storage tank. 2. Flush 1–2 gallons (4–8 liters) of hot water, 1–2 gallons (4–8 liters) of cold water through the unit to flush the new water treatment components and the water in the unit. (See page 13 for details on the operation of the control buttons). Verify the water is running clear of any carbon fines or color. 3.
Descaling the All Purpose Cooler Maintenance and Service Interval All Purpose units using an RO configuration should rarely need to be descaled. NOTE A full RO storage tank must be available for flushing steps. NOTE All personnel should be aware of company requirements for their own cleanliness and hygiene when servicing and sanitizing a unit. NOTICE NOTE You must use latex gloves when handling the filters or any components that have contact with the drinking water.
NOTE When mixing the descaling solution in the empty sanitizing cartridge, try adding a little red or green food coloring to the mixture. adding food coloring will make it easier when flushing the unit later when you need to verify all descaler solution has been flushed from the unit. 9. Remove the bottom screw plug of the sanitizer cartridge and pour 1 bag of ScaleKleen (7 oz. bag of nontoxic citric acid-based descaler, Innowave part # 01-2076) into the sanitizer cartridge.
NOTE If the filters are new, the preparation of all filters, RO cartridges and the RO storage tank must be done strictly in accordance with the instructions included in the Appendix section of this manual. 12. On units using RO, reconnect the carbon post filter. Flush and Return Unit to Service 20 1. Turn on the water supply. Open the ball valve on the top of the full RO water storage tank. 2.
Troubleshooting The following is a list of different problems that may be found while installing and operating the All Purpose Cooler. NOTE Fault finding must only be carried out by trained personnel. Symptom Possible Cause NO FLOW OF WATER THERE IS FLOW FOR THE HOT WATER, BUT NO FLOW FOR THE COLD WATER Solution In this case, make sure that there is a water supply to the unit and that it is turned on. If an anti-flood or leak detection device is installed, please check and reset if necessary.
Technical Specifications Item Width / Depth / Height All Purpose Cooler 15.5” x 14.5” x 40.5” 343mm x 368mm x 1029mm Water Connection 1/4” Tubing Cold Water Temp 41 - 44°F (5 - 7°C) Cold Tank Size 1 Gallon (4 Liters) Hot Water Temp 185°F (85°C) Hot Tank Size Min/Max Water Pressure Recommended Water Pressure 0.4 Gallon (1.5 Liters) 40 - 80 psi (2.8 - 5.5 bar) 60 psi (4.1 bar) Weight (Dry) 64lbs (29kg) Electrical Supply 120V / 60Hz Heater 500W Refrigeration Gas R134a 2.
Warranty Limited Warranty for the CULLIGAN® All Purpose Water Treatment System This water treatment system is guaranteed to the original user only to be free of defects in materials and workmanship for a period of one (1) year from the date of purchase, or initial lease, but in no event longer than twenty-four (24) months from the date of manufacture. innowave will not be liable for any cost of removal, installation, transportation, or any other charges which may arise in connection with a warranty claim.
Electrical Wiring Diagram Hot and Cold Mark Description Mark Description 0V Thermostat for overheat SOL 1 1V Thermostat for overheat SOL 2 Hot solenoid valve H Hot water heater SOL 3 Ambient solenoid valve Cold solenoid valve LED1 Ambient water display SW1 Ambient mode switch LED2 Hot water display SW2 Hot mode switch LED3 Cold water display SW3 Water out switch MC Motor for compressor PF Power fuse TH1 Cold thermostat Heater/Compressor switch HR Hot thermostat PS1 T
All Purpose Wetted Parts List Hot and Cold Item Innowave Part Number Description 1 N/A BulkHead Fitting 1/4” x 1/4” 2 N/A O.D. 1/4” Blue Tube 3 N/A 1/4” Stem Elbow Connector 4 N/A Culligan Filter Head 5 N/A Culligan Filter 1 6 N/A O.D. 1/4” Blue Tube 7 N/A Culligan Filter Head 8 N/A Culligan Filter 2 9 N/A 1/4” Stem Elbow Connector 10 N/A O.D.
All Purpose Wetted Parts Illustration Hot and Cold Figure 5. Wetted parts diagram 26 Culligan® All Purpose Cooler 26 Cat. No.
All Purpose Main Parts List Item Innowave Part Number Description Item 1 2 3 Innowave Part Number Description 12-5640 Top Cover, Gray 27 N/A Culligan Filter 2 19-1069 Thermostat for Cold Tank 28 N/A Stem Elbow Connector NA Back Panel, Gray 29 12-5620 Front Down Insert Panel, Gray 30 12-5635 Front Down Panel, Gray 31 12-5670 Plastic Handle, Silver 4 12-5600 Power Switch (Red) 5 10-3014 Fuse Holder & Fuse 6 19-1090 Socket for Plug Connection 7 19-1015 Gasket for Power S
All Purpose Main Parts Illustration Figure 6. All Purpose model. 28 Culligan® All Purpose Cooler 28 Cat. No.
Single Head Manifold and Available Cartridges Part Number Description Case quantity P1020392 Single Head for Cartridges 6 Sediment Filter - 5 micron 12 SEDIMENT FILTERS P1020258 P1020260 Sediment Filter - 10 micron 12 P1020262 Sediment Filter - 25 micron 12 P1020266 Carbon Block Filter - 5 micron 12 P1020274 Large Carbon Block - 10 micron 12 P1020264 GAC Filter 12 P1020268 RO Membrane - 36 GPD 12 P1020270 RO Membrane - 50 GPD 12 P1020271 Nano Membrane 12 CARBON FILTERS RO an
