Product Manual
Table Of Contents
- Table of Contents
- 1. Important Safety Instructions
- 1.1 Warning, Caution, and Note Styles Used in This Manual
- 1.2 General Information
- 1.3 General Safety Precautions
- 1.4 Generator Set Safety Code
- 1.5 Batteries Can Explode
- 1.6 Electrical Shocks and Arc Flashes Can Cause Severe Personal Injury or Death
- 1.7 Fuel and Fumes Are Flammable
- 1.8 Exhaust Gases Are Deadly
- 1.9 The Hazards of Carbon Monoxide
- 1.10 Earth Ground Connection
- 2. Introduction
- 3. Control System
- 4. Operation - PowerCommand 1.1
- 5. Maintenance
- 6. Troubleshooting
- 6.1 Engine Is Difficult to Start or Does Not Start
- 6.2 Code 143 - Engine Oil Pressure Low (Warning)
- 6.3 Code 151 - Engine Coolant Temperature High (Shutdown)
- 6.4 Code 155 - Intake Manifold Temperature High (Shutdown)
- 6.5 Code 197 - Coolant Level Low (Warning)
- 6.6 Code 415 - Engine Oil Pressure Low (Shutdown)
- 6.7 Code 421 - Engine Oil Temperature High (Warning)
- 6.8 Code 441 - Battery Voltage Low (Warning)
- 6.9 Code 488 - Intake Manifold Temperature High (Warning)
- 6.10 Code 1438 - Fail to Crank (Shutdown)
- 6.11 Code 1472 - High AC Current (Shutdown)
- 6.12 Code 5134 - Unknown Shutdown at Idle
- 7. Manufacturing Facilities
1. Important Safety Instructions 2-2016
6 A045R242 (Issue 7)Copyright © 2016 Cummins Inc.
WARNING
Electric Shock Hazard
Batteries present the risk to high short circuit current.
Remove watches, rings, or other metal objects. Use tools with insulated
handles.
NOTICE
Servicing of batteries is to be performed or supervised by personnel
knowledgeable of batteries and the required precautions. Keep unauthorized
personnel away from batteries.
• Wear safety glasses.
• Do not smoke.
• To prevent arcing when disconnecting the battery:
1. Press the Stop switch.
2. Disconnect AC power from any battery chargers.
3. Remove the negative (-) battery cable to prevent starting.
• To prevent arcing when reconnecting the battery:
1. Reconnect the positive (+) cable.
2. Reconnect the negative (-) cable.
3. Reconnect the battery charger to AC power supply.
• When replacing the generator set battery, always replace it with a battery as
specified in this manual.
1.6 Electrical Shocks and Arc Flashes Can Cause
Severe Personal Injury or Death
• Only qualified service personnel certified and authorized to work on power
circuits should work on exposed energized power circuits.
• All relevant service material must be available for any electrical work performed
by certified service personnel.
• Exposure to energized power circuits with potentials of 50 VAC or 75 VDC or
higher poses a significant risk of electrical shock and electrical arc flash.
• Refer to standard NFPA 70E, or equivalent safety standards in corresponding
regions, for details of the dangers involved and for safety requirements.