Product Manual
Table Of Contents
- Table of Contents
- 1. Important Safety Instructions
- 1.1 Warning, Caution, and Note Styles Used in This Manual
- 1.2 General Information
- 1.3 General Safety Precautions
- 1.4 Generator Set Safety Code
- 1.5 Batteries Can Explode
- 1.6 Electrical Shocks and Arc Flashes Can Cause Severe Personal Injury or Death
- 1.7 Fuel and Fumes Are Flammable
- 1.8 Exhaust Gases Are Deadly
- 1.9 The Hazards of Carbon Monoxide
- 1.10 Earth Ground Connection
- 2. Introduction
- 3. Control System
- 4. Operation - PowerCommand 1.1
- 5. Maintenance
- 6. Troubleshooting
- 6.1 Engine Is Difficult to Start or Does Not Start
- 6.2 Code 143 - Engine Oil Pressure Low (Warning)
- 6.3 Code 151 - Engine Coolant Temperature High (Shutdown)
- 6.4 Code 155 - Intake Manifold Temperature High (Shutdown)
- 6.5 Code 197 - Coolant Level Low (Warning)
- 6.6 Code 415 - Engine Oil Pressure Low (Shutdown)
- 6.7 Code 421 - Engine Oil Temperature High (Warning)
- 6.8 Code 441 - Battery Voltage Low (Warning)
- 6.9 Code 488 - Intake Manifold Temperature High (Warning)
- 6.10 Code 1438 - Fail to Crank (Shutdown)
- 6.11 Code 1472 - High AC Current (Shutdown)
- 6.12 Code 5134 - Unknown Shutdown at Idle
- 7. Manufacturing Facilities
11A045R242 (Issue 7) Copyright © 2016 Cummins Inc.
2 Introduction
WARNING
Hazardous Voltage
Contact with high voltages can cause severe electrical shock, burns, or
death.
Make sure that only a trained and experienced electrician makes generator
electrical output connections, in accordance with the installation
instructions and all applicable codes.
WARNING
Electrical Generating Equipment
Faulty electrical generating equipment can cause severe personal injury or
death.
Generator sets must be installed, certified, and operated by trained and
experienced person in accordance with the installation instructions and all
applicable codes.
2.1 About This Manual
The purpose of this manual is to provide the users with sound, general information.
It is for guidance and assistance with recommendations for correct and safe
procedures. Cummins Power Generation (CPG) cannot accept any liability
whatsoever for problems arising as a result of following recommendations in this
manual.
The information contained within the manual is based on information available at the
time of going to print. In line with Cummins Power Generation policy of continuous
development and improvement, information may change at any time without notice.
The users should therefore make sure that they have the latest information available
before starting any work. The latest version of this manual is available on
QuickServe Online (https://quickserve.cummins.com ).
Users are respectfully advised that, in the interests of good practice and safety, it is
their responsibility to employ competent people to carry out any installation work.
Consult your authorized dealer for further installation information. It is essential that
the utmost care is taken with the application, installation, and operation of any
generator set due to their potentially hazardous nature. Careful reference should
also be made to other Cummins Power Generation literature. You must operate and
maintain your generator set properly if you are to expect safe and reliable operation.
For further assistance, contact your authorized dealer.