Product Manual
Table Of Contents
- Table of Contents
- 1. Important Safety Instructions
- 1.1 Warning, Caution, and Note Styles Used in This Manual
- 1.2 General Information
- 1.3 General Safety Precautions
- 1.4 Generator Set Safety Code
- 1.5 Batteries Can Explode
- 1.6 Electrical Shocks and Arc Flashes Can Cause Severe Personal Injury or Death
- 1.7 Fuel and Fumes Are Flammable
- 1.8 Exhaust Gases Are Deadly
- 1.9 The Hazards of Carbon Monoxide
- 1.10 Earth Ground Connection
- 2. Introduction
- 3. Control System
- 4. Operation - PowerCommand 1.1
- 5. Maintenance
- 6. Troubleshooting
- 6.1 Engine Is Difficult to Start or Does Not Start
- 6.2 Code 143 - Engine Oil Pressure Low (Warning)
- 6.3 Code 151 - Engine Coolant Temperature High (Shutdown)
- 6.4 Code 155 - Intake Manifold Temperature High (Shutdown)
- 6.5 Code 197 - Coolant Level Low (Warning)
- 6.6 Code 415 - Engine Oil Pressure Low (Shutdown)
- 6.7 Code 421 - Engine Oil Temperature High (Warning)
- 6.8 Code 441 - Battery Voltage Low (Warning)
- 6.9 Code 488 - Intake Manifold Temperature High (Warning)
- 6.10 Code 1438 - Fail to Crank (Shutdown)
- 6.11 Code 1472 - High AC Current (Shutdown)
- 6.12 Code 5134 - Unknown Shutdown at Idle
- 7. Manufacturing Facilities
iA045R242 (Issue 7) Copyright © 2016 Cummins Inc.
Table of Contents
1. IMPORTANT SAFETY INSTRUCTIONS ....................................................................................... 1
1.1 Warning, Caution, and Note Styles Used in This Manual ...................................................... 1
1.2 General Information ................................................................................................................ 1
1.3 General Safety Precautions.................................................................................................... 2
1.4 Generator Set Safety Code .................................................................................................... 5
1.5 Batteries Can Explode ............................................................................................................ 5
1.6 Electrical Shocks and Arc Flashes Can Cause Severe Personal Injury or Death.................. 6
1.7 Fuel and Fumes Are Flammable ............................................................................................ 7
1.8 Exhaust Gases Are Deadly..................................................................................................... 7
1.9 The Hazards of Carbon Monoxide.......................................................................................... 9
1.10 Earth Ground Connection ................................................................................................... 10
2. INTRODUCTION.......................................................................................................................... 11
2.1 About This Manual................................................................................................................ 11
2.2 Icons ..................................................................................................................................... 12
2.3 Schedule of Abbreviations .................................................................................................... 13
2.4 Related Literature ................................................................................................................. 15
2.5 Model Specifications............................................................................................................. 16
2.6 How to Obtain Service ......................................................................................................... 20
2.7 Generator Set Identification .................................................................................................. 20
2.8 General Operating Conditions .............................................................................................. 21
3. CONTROL SYSTEM.................................................................................................................... 23
3.1 Control System Description .................................................................................................. 23
3.2 Display Text or Symbolic Version......................................................................................... 27
3.3 Exercise Settings ................................................................................................................. 28
3.4 Time Setup ........................................................................................................................... 32
3.5 Brightness and Contrast ....................................................................................................... 36
3.6 History and About Menu ....................................................................................................... 38
3.7 Fault Log............................................................................................................................... 40
3.8 Selecting Operating Modes................................................................................................... 42
3.9 Operating Modes .................................................................................................................. 47
4. OPERATION - POWERCOMMAND 1.1 ...................................................................................... 49
4.1 Sequence of Operation......................................................................................................... 49
5. MAINTENANCE ........................................................................................................................... 59
5.1 Maintenance Safety .............................................................................................................. 59
5.2 Periodic Maintenance ........................................................................................................... 61
5.3 Exercising the Generator Set ............................................................................................... 70
5.4 Engine Oil ............................................................................................................................. 71
5.5 Air Intake System.................................................................................................................. 76
5.6 Battery Maintenance ............................................................................................................ 80