Product Manual
Table Of Contents
- Table of Contents
- 1. Important Safety Instructions
- 1.1 Warning, Caution, and Note Styles Used in This Manual
- 1.2 General Information
- 1.3 General Safety Precautions
- 1.4 Generator Set Safety Code
- 1.5 Batteries Can Explode
- 1.6 Electrical Shocks and Arc Flashes Can Cause Severe Personal Injury or Death
- 1.7 Fuel and Fumes Are Flammable
- 1.8 Exhaust Gases Are Deadly
- 1.9 The Hazards of Carbon Monoxide
- 1.10 Earth Ground Connection
- 2. Introduction
- 3. Control System
- 4. Operation - PowerCommand 1.1
- 5. Maintenance
- 6. Troubleshooting
- 6.1 Engine Is Difficult to Start or Does Not Start
- 6.2 Code 143 - Engine Oil Pressure Low (Warning)
- 6.3 Code 151 - Engine Coolant Temperature High (Shutdown)
- 6.4 Code 155 - Intake Manifold Temperature High (Shutdown)
- 6.5 Code 197 - Coolant Level Low (Warning)
- 6.6 Code 415 - Engine Oil Pressure Low (Shutdown)
- 6.7 Code 421 - Engine Oil Temperature High (Warning)
- 6.8 Code 441 - Battery Voltage Low (Warning)
- 6.9 Code 488 - Intake Manifold Temperature High (Warning)
- 6.10 Code 1438 - Fail to Crank (Shutdown)
- 6.11 Code 1472 - High AC Current (Shutdown)
- 6.12 Code 5134 - Unknown Shutdown at Idle
- 7. Manufacturing Facilities
59A045R242 (Issue 7) Copyright © 2016 Cummins Inc.
5 Maintenance
5.1 Maintenance Safety
WARNING
Automated Machinery
Accidental or remote starting of the generator set can cause severe personal
injury or death.
Isolate all auxiliary supplies and use an insulated wrench to disconnect the
starting battery cables (negative [–] first).
WARNING
Hydrogen Gas
Arcing can ignite explosive hydrogen gas given off by batteries, causing
severe personal injury or death. Arcing can occur when cables are removed
or replaced, or when the negative (–) battery cable is connected and a tool
used to connect or disconnect the positive (+) battery cable touches the
frame or other grounded metal part of the generator set.
Insulated tools must be used when working in the vicinity of the batteries.
Always remove the negative (–) cable first and reconnect last.
WARNING
Explosive Fumes
Arcing can ignite explosive fumes causing severe personal injury or death.
Make sure hydrogen from the battery, engine fuel and other explosive fumes
are fully dissipated before working on the generator set.
WARNING
Working at Heights
Using the incorrect equipment when working at heights can result in severe
personal injury or death.
Suitable equipment for performing these tasks must be used in accordance
with the local guidelines and legislation. Failure to follow these instructions
can result in severe personal injury or death.