Product Manual
Table Of Contents
- Table of Contents
- 1. Important Safety Instructions
- 1.1 Warning, Caution, and Note Styles Used in This Manual
- 1.2 General Information
- 1.3 General Safety Precautions
- 1.4 Generator Set Safety Code
- 1.5 Batteries Can Explode
- 1.6 Electrical Shocks and Arc Flashes Can Cause Severe Personal Injury or Death
- 1.7 Fuel and Fumes Are Flammable
- 1.8 Exhaust Gases Are Deadly
- 1.9 The Hazards of Carbon Monoxide
- 1.10 Earth Ground Connection
- 2. Introduction
- 3. Control System
- 4. Operation - PowerCommand 1.1
- 5. Maintenance
- 6. Troubleshooting
- 6.1 Engine Is Difficult to Start or Does Not Start
- 6.2 Code 143 - Engine Oil Pressure Low (Warning)
- 6.3 Code 151 - Engine Coolant Temperature High (Shutdown)
- 6.4 Code 155 - Intake Manifold Temperature High (Shutdown)
- 6.5 Code 197 - Coolant Level Low (Warning)
- 6.6 Code 415 - Engine Oil Pressure Low (Shutdown)
- 6.7 Code 421 - Engine Oil Temperature High (Warning)
- 6.8 Code 441 - Battery Voltage Low (Warning)
- 6.9 Code 488 - Intake Manifold Temperature High (Warning)
- 6.10 Code 1438 - Fail to Crank (Shutdown)
- 6.11 Code 1472 - High AC Current (Shutdown)
- 6.12 Code 5134 - Unknown Shutdown at Idle
- 7. Manufacturing Facilities
1. Important Safety Instructions2-2016
3A045R242 (Issue 7) Copyright © 2016 Cummins Inc.
WARNING
High Noise Level
Generator sets in operation emit noise, which can cause hearing damage.
Wear appropriate ear protection at all times.
WARNING
Hot Surfaces
Contact with hot surfaces can cause severe burns.
Wear appropriate PPE when working on hot equipment and avoid contact
with hot surfaces.
WARNING
Electrical Generating Equipment
Incorrect operation and maintenance can result in severe personal injury or
death
Make sure that only suitably trained and experienced service personnel
perform electrical and/or mechanical service.
WARNING
Toxic Hazard
Ethylene glycol, used as an engine coolant, is toxic to humans and animals.
Wear appropriate PPE. Clean up coolant spills and dispose of used coolant
in accordance with local environmental regulations.
WARNING
Combustible Liquid
Ignition of combustible liquids is a fire or explosion hazard which can cause
severe burns or death.
Do not use combustible liquids like ether.
WARNING
Automated Machinery
Accidental or remote starting of the generator set can cause severe personal
injury or death.
Isolate all auxiliary supplies and use an insulated wrench to disconnect the
starting battery cables (negative [–] first).