Product Manual
Table Of Contents
- Table of Contents
- 1. Important Safety Instructions
- 1.1 Warning, Caution, and Note Styles Used in This Manual
- 1.2 General Information
- 1.3 General Safety Precautions
- 1.4 Generator Set Safety Code
- 1.5 Batteries Can Explode
- 1.6 Electrical Shocks and Arc Flashes Can Cause Severe Personal Injury or Death
- 1.7 Fuel and Fumes Are Flammable
- 1.8 Exhaust Gases Are Deadly
- 1.9 The Hazards of Carbon Monoxide
- 1.10 Earth Ground Connection
- 2. Introduction
- 3. Control System
- 4. Operation - PowerCommand 1.1
- 5. Maintenance
- 6. Troubleshooting
- 6.1 Engine Is Difficult to Start or Does Not Start
- 6.2 Code 143 - Engine Oil Pressure Low (Warning)
- 6.3 Code 151 - Engine Coolant Temperature High (Shutdown)
- 6.4 Code 155 - Intake Manifold Temperature High (Shutdown)
- 6.5 Code 197 - Coolant Level Low (Warning)
- 6.6 Code 415 - Engine Oil Pressure Low (Shutdown)
- 6.7 Code 421 - Engine Oil Temperature High (Warning)
- 6.8 Code 441 - Battery Voltage Low (Warning)
- 6.9 Code 488 - Intake Manifold Temperature High (Warning)
- 6.10 Code 1438 - Fail to Crank (Shutdown)
- 6.11 Code 1472 - High AC Current (Shutdown)
- 6.12 Code 5134 - Unknown Shutdown at Idle
- 7. Manufacturing Facilities
5. Maintenance2-2016
69A045R242 (Issue 7) Copyright © 2016 Cummins Inc.
Maintenance
Item
Daily or
After 24
Hours
Weekly or
After 50
Hours
100
Hours
12 Months or
After 200
Hours
1
2 Years
1
4000 hours
Check
turbocharger
(where fitted)
for signs of
leakage.
Listen for
excessive
noise when
test running
the generator
set.
■
Check timing
belt condition.
Visually
inspect.
■
Inspect spark
plugs.
Replace if
showing
signs of
excessive
wear, carbon
deposits, oil
accumulation
or damaged.
■
Check battery
condition.
■
Check
electrical
connections
(battery,
starter motor,
alternator
connections).
Check for
tight
connections,
general
condition and
remove any
corrosion.
■