Product Manual
Table Of Contents
- Table of Contents
- 1. Important Safety Instructions
- 1.1 Warning, Caution, and Note Styles Used in This Manual
- 1.2 General Information
- 1.3 General Safety Precautions
- 1.4 Generator Set Safety Code
- 1.5 Batteries Can Explode
- 1.6 Electrical Shocks and Arc Flashes Can Cause Severe Personal Injury or Death
- 1.7 Fuel and Fumes Are Flammable
- 1.8 Exhaust Gases Are Deadly
- 1.9 The Hazards of Carbon Monoxide
- 1.10 Earth Ground Connection
- 2. Introduction
- 3. Control System
- 4. Operation - PowerCommand 1.1
- 5. Maintenance
- 6. Troubleshooting
- 6.1 Engine Is Difficult to Start or Does Not Start
- 6.2 Code 143 - Engine Oil Pressure Low (Warning)
- 6.3 Code 151 - Engine Coolant Temperature High (Shutdown)
- 6.4 Code 155 - Intake Manifold Temperature High (Shutdown)
- 6.5 Code 197 - Coolant Level Low (Warning)
- 6.6 Code 415 - Engine Oil Pressure Low (Shutdown)
- 6.7 Code 421 - Engine Oil Temperature High (Warning)
- 6.8 Code 441 - Battery Voltage Low (Warning)
- 6.9 Code 488 - Intake Manifold Temperature High (Warning)
- 6.10 Code 1438 - Fail to Crank (Shutdown)
- 6.11 Code 1472 - High AC Current (Shutdown)
- 6.12 Code 5134 - Unknown Shutdown at Idle
- 7. Manufacturing Facilities
5. Maintenance 2-2016
70 A045R242 (Issue 7)Copyright © 2016 Cummins Inc.
Maintenance
Item
Daily or
After 24
Hours
Weekly or
After 50
Hours
100
Hours
12 Months or
After 200
Hours
1
2 Years
1
4000 hours
Check
alternator
heater (where
fitted). Check
general
condition and
wiring
connections.
■
Check battery
heater (where
fitted). Check
general
condition and
wiring
connections.
■
Replace
cooling
system
coolant.
■
Inspect all
sealed
bearings
every 4000 to
4500 hours
■
4
1
– To be performed by a qualified Service Technician.
2
– After the initial 50 hour interval and every 200 hours thereafter.
3
– Cleaning schedule may be reduced depending on operating conditions/environment.
4
– Replace all bearings every 30000 hours or 5 years (or if necessary after 10000 hours or 2
years).
5.3 Exercising the Generator Set
NOTICE
Audible engine RPM variation may be heard when there is no load applied.
This is normal and does not affect the generator set performance.
Exercising the generator set drives off moisture, relubricates the engine, and
removes oxides from electrical contacts. The result is better starting, more reliable
operation and longer engine life.