Product Manual
Table Of Contents
- Table of Contents
- 1. Important Safety Instructions
- 1.1 Warning, Caution, and Note Styles Used in This Manual
- 1.2 General Information
- 1.3 General Safety Precautions
- 1.4 Generator Set Safety Code
- 1.5 Batteries Can Explode
- 1.6 Electrical Shocks and Arc Flashes Can Cause Severe Personal Injury or Death
- 1.7 Fuel and Fumes Are Flammable
- 1.8 Exhaust Gases Are Deadly
- 1.9 The Hazards of Carbon Monoxide
- 1.10 Earth Ground Connection
- 2. Introduction
- 3. Control System
- 4. Operation - PowerCommand 1.1
- 5. Maintenance
- 6. Troubleshooting
- 6.1 Engine Is Difficult to Start or Does Not Start
- 6.2 Code 143 - Engine Oil Pressure Low (Warning)
- 6.3 Code 151 - Engine Coolant Temperature High (Shutdown)
- 6.4 Code 155 - Intake Manifold Temperature High (Shutdown)
- 6.5 Code 197 - Coolant Level Low (Warning)
- 6.6 Code 415 - Engine Oil Pressure Low (Shutdown)
- 6.7 Code 421 - Engine Oil Temperature High (Warning)
- 6.8 Code 441 - Battery Voltage Low (Warning)
- 6.9 Code 488 - Intake Manifold Temperature High (Warning)
- 6.10 Code 1438 - Fail to Crank (Shutdown)
- 6.11 Code 1472 - High AC Current (Shutdown)
- 6.12 Code 5134 - Unknown Shutdown at Idle
- 7. Manufacturing Facilities
5. Maintenance2-2016
75A045R242 (Issue 7) Copyright © 2016 Cummins Inc.
NOTICE
If the oil and/or oil filter are not reused, dispose of them in accordance with
local environmental regulations.
NOTICE
Change the engine oil and filter when the engine is not running and is out of
Auto mode.
NOTICE
Change the oil more often in hot and dusty environments.
NOTICE
CPG highly recommends that any service or maintenance work be performed
by qualified technicians.
1. Before changing the oil, the generator set should be operated until the water
temperature is approximately 140 °F (60 °C).
2. Turn off the generator set.
3. Drain the oil.
4. Remove the oil filter, and clean the filter mounting surface on the engine block.
Remove the old gasket if it remains.
5. Make sure the gasket is in place on the new filter and apply a thin film of clean
oil to the gasket. Install the new filter until the gasket just touches the block.
Turn it an additional 1/2 to 3/4 turn. Do not over-tighten.
6. Close the oil drain valve.
7. Refill with oil until full.
NOTICE
Too much oil can cause high oil consumption. Too little oil can cause
severe engine damage. Keep the oil level between the High and Low
marks.
8. Operate the engine at idle to inspect for leaks at the lubricating oil filter and the
drain plug.
9. Confirm that the correct oil level is in the pan:
a. Shut the generator set off and wait 5 minutes.
b. Check the engine oil level.
10. Check and repair any leaks identified.
11. Dispose of the used oil and oil filter according to local environmental
regulations.