Product Manual
Table Of Contents
- Table of Contents
- 1. Important Safety Instructions
- 1.1 Warning, Caution, and Note Styles Used in This Manual
- 1.2 General Information
- 1.3 General Safety Precautions
- 1.4 Generator Set Safety Code
- 1.5 Batteries Can Explode
- 1.6 Electrical Shocks and Arc Flashes Can Cause Severe Personal Injury or Death
- 1.7 Fuel and Fumes Are Flammable
- 1.8 Exhaust Gases Are Deadly
- 1.9 The Hazards of Carbon Monoxide
- 1.10 Earth Ground Connection
- 2. Introduction
- 3. Control System
- 4. Operation - PowerCommand 1.1
- 5. Maintenance
- 6. Troubleshooting
- 6.1 Engine Is Difficult to Start or Does Not Start
- 6.2 Code 143 - Engine Oil Pressure Low (Warning)
- 6.3 Code 151 - Engine Coolant Temperature High (Shutdown)
- 6.4 Code 155 - Intake Manifold Temperature High (Shutdown)
- 6.5 Code 197 - Coolant Level Low (Warning)
- 6.6 Code 415 - Engine Oil Pressure Low (Shutdown)
- 6.7 Code 421 - Engine Oil Temperature High (Warning)
- 6.8 Code 441 - Battery Voltage Low (Warning)
- 6.9 Code 488 - Intake Manifold Temperature High (Warning)
- 6.10 Code 1438 - Fail to Crank (Shutdown)
- 6.11 Code 1472 - High AC Current (Shutdown)
- 6.12 Code 5134 - Unknown Shutdown at Idle
- 7. Manufacturing Facilities
5. Maintenance2-2016
81A045R242 (Issue 7) Copyright © 2016 Cummins Inc.
Vented Batteries
WARNING
Toxic Hazard
The electrolyte in vented batteries is a dilute sulfuric acid that is harmful to
the skin and eyes. It is also electrically conductive and corrosive.
Always:
1. Wear full eye protection and protective clothing;
2. If the electrolyte contacts the skin, wash it off immediately with water;
3. If the electrolyte contacts the eyes, flush them thoroughly and
immediately with water and seek medical attention; and
4. Wash spilled electrolyte down with an acid neutralizing agent. A
common practice is to use a solution of one pound (500 grams)
bicarbonate of soda to one gallon (4 liters) of water. Continue to add the
bicarbonate of soda solution until the evidence of reaction (that is,
foaming) has stopped. Flush the resulting liquid with water and dry the
area.
5.7 Spark Plugs
NOTICE
Make sure service personnel are qualified to perform electrical and
mechanical service.
The generator set has four spark plugs, all accessible from the top of the engine.
The spark plugs must be in good condition for proper engine starting and
performance. A spark plug that fouls frequently or has heavy soot deposits indicates
the need for engine service.
1. Set the generator set control to the Off position before checking the spark
plugs.
2. To prevent cross threading a spark plug, always thread it in by hand until it
seats. Torque the spark plug to 15 lb-ft (20 Nm).
3. Return the generator set control to the desired setting when finished performing
maintenance.