Product Manual
Table Of Contents
- Table of Contents
- 1. Important Safety Instructions
- 1.1 Warning, Caution, and Note Styles Used in This Manual
- 1.2 General Information
- 1.3 General Safety Precautions
- 1.4 Generator Set Safety Code
- 1.5 Batteries Can Explode
- 1.6 Electrical Shocks and Arc Flashes Can Cause Severe Personal Injury or Death
- 1.7 Fuel and Fumes Are Flammable
- 1.8 Exhaust Gases Are Deadly
- 1.9 The Hazards of Carbon Monoxide
- 1.10 Earth Ground Connection
- 2. Introduction
- 3. Control System
- 4. Operation - PowerCommand 1.1
- 5. Maintenance
- 6. Troubleshooting
- 6.1 Engine Is Difficult to Start or Does Not Start
- 6.2 Code 143 - Engine Oil Pressure Low (Warning)
- 6.3 Code 151 - Engine Coolant Temperature High (Shutdown)
- 6.4 Code 155 - Intake Manifold Temperature High (Shutdown)
- 6.5 Code 197 - Coolant Level Low (Warning)
- 6.6 Code 415 - Engine Oil Pressure Low (Shutdown)
- 6.7 Code 421 - Engine Oil Temperature High (Warning)
- 6.8 Code 441 - Battery Voltage Low (Warning)
- 6.9 Code 488 - Intake Manifold Temperature High (Warning)
- 6.10 Code 1438 - Fail to Crank (Shutdown)
- 6.11 Code 1472 - High AC Current (Shutdown)
- 6.12 Code 5134 - Unknown Shutdown at Idle
- 7. Manufacturing Facilities
6. Troubleshooting2-2016
85A045R242 (Issue 7) Copyright © 2016 Cummins Inc.
b. Repair or replace if damaged or worn.
7. Coolant level is below specification
a. Check coolant level.
b. Add coolant as necessary.
6.4 Code 155 - Intake Manifold Temperature High
(Shutdown)
Logic:
Engine intake manifold temperature has exceeded 203 °F (95 °C) for greater than
10 seconds.
NOTICE
The E-controls manual applies to several applications. See the wiring
diagrams provided with the generator set or in APPENDIX for appropriate pin
numbers.
Diagnosis and Repair:
For the troubleshooting procedure, refer to DTC 127 in the E-Controls Manual.
6.5 Code 197 - Coolant Level Low (Warning)
Logic:
Coolant level sensor signal is showing a low coolant level for greater 10 seconds.
Possible Causes:
1. Low coolant
Diagnosis and Repair:
1. Low coolant
a. Remove radiator cap and check that coolant is up to the required level.
6.6 Code 415 - Engine Oil Pressure Low
(Shutdown)
Logic:
Engine oil pressure is below 26 psig (180 kpa) for greater than 10 seconds.
Possible Cause:
1. Lubricating oil level is low
2. External leak