Product Manual
Table Of Contents
- Table of Contents
- 1. Important Safety Instructions
- 1.1 Warning, Caution, and Note Styles Used in This Manual
- 1.2 General Information
- 1.3 General Safety Precautions
- 1.4 Generator Set Safety Code
- 1.5 Batteries Can Explode
- 1.6 Electrical Shocks and Arc Flashes Can Cause Severe Personal Injury or Death
- 1.7 Fuel and Fumes Are Flammable
- 1.8 Exhaust Gases Are Deadly
- 1.9 The Hazards of Carbon Monoxide
- 1.10 Earth Ground Connection
- 2. Introduction
- 3. Control System
- 4. Operation - PowerCommand 1.1
- 5. Maintenance
- 6. Troubleshooting
- 6.1 Engine Is Difficult to Start or Does Not Start
- 6.2 Code 143 - Engine Oil Pressure Low (Warning)
- 6.3 Code 151 - Engine Coolant Temperature High (Shutdown)
- 6.4 Code 155 - Intake Manifold Temperature High (Shutdown)
- 6.5 Code 197 - Coolant Level Low (Warning)
- 6.6 Code 415 - Engine Oil Pressure Low (Shutdown)
- 6.7 Code 421 - Engine Oil Temperature High (Warning)
- 6.8 Code 441 - Battery Voltage Low (Warning)
- 6.9 Code 488 - Intake Manifold Temperature High (Warning)
- 6.10 Code 1438 - Fail to Crank (Shutdown)
- 6.11 Code 1472 - High AC Current (Shutdown)
- 6.12 Code 5134 - Unknown Shutdown at Idle
- 7. Manufacturing Facilities
1. Important Safety Instructions2-2016
5A045R242 (Issue 7) Copyright © 2016 Cummins Inc.
1.4 Generator Set Safety Code
Before operating the generator set, read the manuals and become familiar with
them and the equipment. Safe and efficient operation can be achieved only if
the equipment is properly operated and maintained. Many accidents are caused
by failure to follow fundamental rules and precautions.
WARNING
Electrical Generating Equipment
Incorrect operation and maintenance can result in severe personal injury or
death.
Read and follow all Safety Precautions, Warnings, and Cautions throughout
this manual and the documentation supplied with the generator set.
Moving Parts Can Cause Severe Personal Injury or Death
• Keep hands, clothing, and jewelry away from moving parts.
• Before starting work on the generator set, disconnect the battery charger from
its AC source, then disconnect the starting batteries using an insulated wrench,
negative (–) cable first. This will prevent accidental starting.
• Make sure that fasteners on the generator set are secure. Tighten supports and
clamps; keep guards in position over fans, drive belts, etc.
• Do not wear loose clothing or jewelry in the vicinity of moving parts or while
working on electrical equipment. Loose clothing and jewelry can become
caught in moving parts.
• If any adjustments must be made while the unit is running, use extreme caution
around hot manifolds, moving parts, etc.
1.5 Batteries Can Explode
Batteries can explode, causing severe skin and eye burns and can release toxic
electrolytes.
WARNING
Combustible Gases
Batteries can explode, causing severe skin and eye burns, and can release
toxic electrolytes.
Do not dispose of the battery in a fire, because it is capable of exploding. Do
not open or mutilate the battery.