Install Manual
Table Of Contents
- Table of Contents
- 1. Important Safety Instructions
- 1.1 Warning, Caution, and Note Styles Used in This Manual
- 1.2 General Information
- 1.3 General Precautions
- 1.4 Generator Set Voltage Is Deadly
- 1.5 Engine Exhaust Is Deadly
- 1.6 Fuel and Fumes Are Flammable
- 1.7 Batteries Can Explode
- 1.8 Vented Batteries
- 1.9 Moving Parts Can Cause Severe Personal Injury or Death
- 1.10 The Hazards of Carbon Monoxide
- 2. Introduction
- 3. Pre-Installation Considerations
- 4. Installation
- 5. Startup and Configuration
- Appendix A. Fuel Line Selection
- Appendix B. Outline and System Drawings
- Appendix C. Wiring Diagrams
- Appendix D. Seismic Requirements
5. Startup and Configuration 3-2016
60 A051X873 (Issue 5)Copyright © 2016 Cummins Inc.
Tick Item
AC and DC wires are separated in their own conduit to prevent electrical induction.
All load, line and generator connections are well made and correct.
Generator Set Pre-Start
A safety check was performed just before starting.
The generator set engine is properly serviced with oil and coolant.
The battery is properly installed, serviced and charged.
The battery charger and engine coolant heater are connected and operational, if
applicable.
All generator set covers and safety shields are installed correctly.
The fuel supply is turned on.
All fuel shutoff valves are operational.
The date and time have been set in the generator set control.
The generator set operating mode has been selected.
5.6 Startup
WARNING
Automatic startup of the generator set during installation can cause severe
personal injury or death. Push the control switch OFF and disconnect the
negative (–) cable from the battery to keep the generator set from starting.
After verifying that the installation was completed correctly, start and test the
system. Make sure to connect the battery cables to the battery with the positive (+)
cable first.
The following information applies to C70 N6, C80 N6, and C100 N6 models only:
Adaptive learn is an engine ECM function that allows the generator set to "learn" its
environment. There are small differences in the performance of each engine and
fuel system component, so the ECM uses inputs from the engine sensors to adjust
running conditions to operate more consistently for each individual generator set.
After installation is complete and while testing the overall system function, the
generator set must be run with no active faults under load (that is, transfer switch
connected to maximum customer load available) until the engine temperature
reaches 175 °F (80 °C) to allow the adaptive learn function to initialize.
Read through the Operator Manual and perform the maintenance and pre-start
checks as instructed. The generator set is shipped from the factory with the proper
level of engine oil and coolant, but should be checked before it is started. Start and
operate the generator set following all the instructions and precautions in the
Operator Manual. Ensure that the bonding bolts are installed into the service panels
before leaving the site.










