Product Manual
Table Of Contents
- Table of Contents
- 1. Important Safety Instructions
- 1.1 Warning, Caution, and Note Styles Used in This Manual
- 1.2 General Information
- 1.3 Generator Set Safety Code
- 1.4 Batteries Can Explode
- 1.5 Moving Parts Can Cause Severe Personal Injury or Death
- 1.6 Electrical Shocks and Arc Flashes Can Cause Severe Personal Injury or Death
- 1.7 Fuel and Fumes Are Flammable
- 1.8 Exhaust Gases Are Deadly
- 1.9 The Hazards of Carbon Monoxide
- 1.10 Earth Ground Connection
- 2. Introduction
- 3. Manufacturing Facilities
- 4. Control System
- 5. Operation - PowerCommand 1.1
- 6. Maintenance
- 7. Troubleshooting
- 7.2 Engine Is Difficult to Start or Does Not Start
- 7.3 Code 143 - Engine Oil Pressure Low (Warning)
- 7.4 Code 151 - Engine Coolant Temperature High (Shutdown)
- 7.5 Code 155 - Intake Manifold Temperature High (Shutdown)
- 7.6 Code 197 - Coolant Level Low (Warning)
- 7.7 Code 415 - Engine Oil Pressure Low (Shutdown)
- 7.8 Code 441 - Battery Voltage Low (Warning)
- 7.9 Code 488 - Intake Manifold Temperature High (Warning)
- 7.10 Code 1438 - Fail to Crank (Shutdown)
- 7.11 Code 1472 - High AC Current (Shutdown)
- 7.12 Code 5134 - Unknown Shutdown at Idle
1. Important Safety Instructions 9-2015
WARNING
Fire Hazard
Contaminated insulation is a fire hazard. Fire can cause severe burns or
death.
Remove any contaminated insulation and dispose of it in accordance with
local regulations.
The exhaust outlet may be sited at the top or bottom of the generator set. Make
sure that the exhaust outlet is not obstructed. Personnel using this equipment must
be made aware of the exhaust position. Position the exhaust away from flammable
materials - in the case of exhaust outlets at the bottom, make sure that vegetation is
removed from the vicinity of the exhaust.
The exhaust pipes may have some insulating covers fitted. If these covers become
contaminated they must be replaced before the generator set is run.
To minimize the risk of fire, make sure the following steps are observed:
• Make sure that the engine is allowed to cool thoroughly before performing
maintenance or operation tasks.
• Clean the exhaust pipe thoroughly.
1.9 The Hazards of Carbon Monoxide
Carbon Monoxide (CO) is an odorless, colorless, tasteless and non-irritating gas
(you cannot see it or smell it). Exposure even to low levels of CO for a prolonged
period can lead to asphyxiation (lack of Oxygen), resulting in death. Mild effects of
CO poisoning include eye irritation, dizziness, headaches, fatigue, and the inability
to think clearly. More extreme symptoms include vomiting, seizures, and collapse.
Engine-driven generators produce harmful levels of carbon monoxide that can injure
or kill you.
What Is Carbon Monoxide Poisoning?
Carbon Monoxide (CO) is an odorless, colorless, tasteless and non-irritating gas.
You cannot see it or smell it. Red blood cells, however, have a greater affinity for
CO than for Oxygen. Therefore, exposure even to low levels of CO for a prolonged
period can lead to asphyxiation (lack of Oxygen) resulting in death. Mild effects of
CO poisoning include eye irritation, dizziness, headaches, fatigue and the inability to
think clearly. More extreme symptoms include vomiting, seizures and collapse.
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