Product Manual
Table Of Contents
- Table of Contents
- 1. Important Safety Instructions
- 1.1 Warning, Caution, and Note Styles Used in This Manual
- 1.2 General Information
- 1.3 Generator Set Safety Code
- 1.4 Batteries Can Explode
- 1.5 Moving Parts Can Cause Severe Personal Injury or Death
- 1.6 Electrical Shocks and Arc Flashes Can Cause Severe Personal Injury or Death
- 1.7 Fuel and Fumes Are Flammable
- 1.8 Exhaust Gases Are Deadly
- 1.9 The Hazards of Carbon Monoxide
- 1.10 Earth Ground Connection
- 2. Introduction
- 3. Manufacturing Facilities
- 4. Control System
- 5. Operation - PowerCommand 1.1
- 6. Maintenance
- 7. Troubleshooting
- 7.2 Engine Is Difficult to Start or Does Not Start
- 7.3 Code 143 - Engine Oil Pressure Low (Warning)
- 7.4 Code 151 - Engine Coolant Temperature High (Shutdown)
- 7.5 Code 155 - Intake Manifold Temperature High (Shutdown)
- 7.6 Code 197 - Coolant Level Low (Warning)
- 7.7 Code 415 - Engine Oil Pressure Low (Shutdown)
- 7.8 Code 441 - Battery Voltage Low (Warning)
- 7.9 Code 488 - Intake Manifold Temperature High (Warning)
- 7.10 Code 1438 - Fail to Crank (Shutdown)
- 7.11 Code 1472 - High AC Current (Shutdown)
- 7.12 Code 5134 - Unknown Shutdown at Idle
2. Introduction 9-2015
ABBR. DESCRIPTION ABBR. DESCRIPTION
LBNG Lean-burn Natural Gas UL Underwriters Laboratories
LCD Liquid Crystal Display UPS Uninterruptible Power
Supply
2.3 Related Literature
Before any attempt is made to operate the generator set, the operator should take
time to read all of the manuals supplied with the generator set, and to familiarize
themselves with the warnings and operating procedures.
The literature provided with the generator set is as follows:
• Operator Manual (A051X877)
• Installation Manual (A051X873)
NOTICE
A generator set must be operated and maintained properly if you are to
expect safe and reliable operation. The Operator manual includes a
maintenance schedule and a troubleshooting guide.
The Health and Safety manual must be read in conjunction with this manual
for the safe operation of the generator set:
• Health and Safety Manual (0908-0110)
• Warranty Statement (A028U870)
• C45 N6, C50 N6 and C60 N6 models only: Emissions Component Defect
Warranty Statement (A028X278)
• C70 N6, C80 N6 and C100 N6 models only: Emissions Component Defect
Warranty Statement (A028X279)
The relevant manuals appropriate to your generator set are also available. The
documents below are in English:
• Service Manual (A051X880)
• Parts Manual (A051X891)
• EControls, Inc., Global Control Platform (GCP) Software Service Manual
(A035C596)
• EControls, Inc., 4G Software Service Manual (A052G032)
• EControls, Inc., GCP Engine Display Interface Software (EDIS) Training
Manual (A035C608)
• EControls, Inc., 4G Software Operator Manual (A052G024)
• Engine Operation & Maintenance Manual for QSJ5.9G (4388606)
• RA Series Transfer Switch Owner Manual (A046S594) - if applicable
14 A051X877 (Issue 3)