Product Manual
Table Of Contents
- Table of Contents
- 1. Important Safety Instructions
- 1.1 Warning, Caution, and Note Styles Used in This Manual
- 1.2 General Information
- 1.3 Generator Set Safety Code
- 1.4 Batteries Can Explode
- 1.5 Moving Parts Can Cause Severe Personal Injury or Death
- 1.6 Electrical Shocks and Arc Flashes Can Cause Severe Personal Injury or Death
- 1.7 Fuel and Fumes Are Flammable
- 1.8 Exhaust Gases Are Deadly
- 1.9 The Hazards of Carbon Monoxide
- 1.10 Earth Ground Connection
- 2. Introduction
- 3. Manufacturing Facilities
- 4. Control System
- 5. Operation - PowerCommand 1.1
- 6. Maintenance
- 7. Troubleshooting
- 7.2 Engine Is Difficult to Start or Does Not Start
- 7.3 Code 143 - Engine Oil Pressure Low (Warning)
- 7.4 Code 151 - Engine Coolant Temperature High (Shutdown)
- 7.5 Code 155 - Intake Manifold Temperature High (Shutdown)
- 7.6 Code 197 - Coolant Level Low (Warning)
- 7.7 Code 415 - Engine Oil Pressure Low (Shutdown)
- 7.8 Code 441 - Battery Voltage Low (Warning)
- 7.9 Code 488 - Intake Manifold Temperature High (Warning)
- 7.10 Code 1438 - Fail to Crank (Shutdown)
- 7.11 Code 1472 - High AC Current (Shutdown)
- 7.12 Code 5134 - Unknown Shutdown at Idle
9-2015 6. Maintenance
After Every After Every 12 Months or 2 Years or
24 Hours 50 Hours After 250 After 500
of Run of Run Hours
2
Hours
2
Maintenance Items Time
1
Time
Check water pump for leaks. ■
Check weep holes for evidence
of leaks. Replace if leaking.
Verify that the coolant heater ■
has power and is running
(where fitted). Check for
evidence of leaks. Remove any
corrosion from fittings.
Check CCV heater (where ■
fitted). Check for evidence of
leaks. Remove any corrosion
from fittings.
Check alternator heater (where ■
fitted). Check general condition
and wiring connections.
Check battery heater (where ■
fitted). Check general condition
and wiring connections.
Check engine oil heater (where ■
fitted). Check general condition
and wiring connections.
Check battery: Check ■
connections to verify that they
are secure.
Check battery for general ■
condition. Remove any
corrosion on terminals with wire
brush.
Check electrical connections ■
(battery, starter motor, alternator
connections). Check for tight
connections, general condition
and remove any corrosion.
Replace engine oil and filters. ■
4
■
4
Refer to the Engine Oil section
for the procedure.
Check engine ground. Clean as ■
necessary.
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