Product Manual
Table Of Contents
- Table of Contents
- 1. Important Safety Instructions
- 1.1 Warning, Caution, and Note Styles Used in This Manual
- 1.2 General Information
- 1.3 Generator Set Safety Code
- 1.4 Batteries Can Explode
- 1.5 Moving Parts Can Cause Severe Personal Injury or Death
- 1.6 Electrical Shocks and Arc Flashes Can Cause Severe Personal Injury or Death
- 1.7 Fuel and Fumes Are Flammable
- 1.8 Exhaust Gases Are Deadly
- 1.9 The Hazards of Carbon Monoxide
- 1.10 Earth Ground Connection
- 2. Introduction
- 3. Manufacturing Facilities
- 4. Control System
- 5. Operation - PowerCommand 1.1
- 6. Maintenance
- 7. Troubleshooting
- 7.2 Engine Is Difficult to Start or Does Not Start
- 7.3 Code 143 - Engine Oil Pressure Low (Warning)
- 7.4 Code 151 - Engine Coolant Temperature High (Shutdown)
- 7.5 Code 155 - Intake Manifold Temperature High (Shutdown)
- 7.6 Code 197 - Coolant Level Low (Warning)
- 7.7 Code 415 - Engine Oil Pressure Low (Shutdown)
- 7.8 Code 441 - Battery Voltage Low (Warning)
- 7.9 Code 488 - Intake Manifold Temperature High (Warning)
- 7.10 Code 1438 - Fail to Crank (Shutdown)
- 7.11 Code 1472 - High AC Current (Shutdown)
- 7.12 Code 5134 - Unknown Shutdown at Idle
6. Maintenance 9-2015
After Every After Every 12 Months or 2 Years or
24 Hours 50 Hours After 250 After 500
of Run of Run Hours
2
Hours
2
Maintenance Items Time
1
Time
Check engine mounts for ■
general condition and for signs
of excessive wear.
Check starting motor. ■
Check turbocharger for signs of ■
leakage. Listen for excessive
noise when test running the
generator set.
Inspect spark plugs. Replace if ■
showing signs of excessive
wear, carbon deposits, oil
accumulation or damaged.
Replace spark plugs and spark ■
plug wires.
Check charge air cooler for ■
damage and debris.
Check valve lash and adjust if ■
required. See the Valve
Clearance Adjustment
procedure (service manual
only).
Check fan drive idler arm and ■
fan belt tensioner for general
condition, as well as for
excessive play in both.
Replace cooling system coolant. ■
1
This interval is based on generator run time: daily in an outage or after every 24 hours of
run time.
2
To be performed by a qualified Service Technician.
3
Cleaning schedule may be reduced depending on operating conditions/environment.
4
After the initial 50 hour interval and every 250 hours thereafter.
6.3 Exercising the Generator Set
NOTICE
Audible engine RPM variation may be heard when there is no load applied.
This is normal and does not affect the generator set performance.
70 A051X877 (Issue 3)