Product Manual
Table Of Contents
- Table of Contents
- 1. Important Safety Instructions
- 1.1 Warning, Caution, and Note Styles Used in This Manual
- 1.2 General Information
- 1.3 Generator Set Safety Code
- 1.4 Batteries Can Explode
- 1.5 Moving Parts Can Cause Severe Personal Injury or Death
- 1.6 Electrical Shocks and Arc Flashes Can Cause Severe Personal Injury or Death
- 1.7 Fuel and Fumes Are Flammable
- 1.8 Exhaust Gases Are Deadly
- 1.9 The Hazards of Carbon Monoxide
- 1.10 Earth Ground Connection
- 2. Introduction
- 3. Manufacturing Facilities
- 4. Control System
- 5. Operation - PowerCommand 1.1
- 6. Maintenance
- 7. Troubleshooting
- 7.2 Engine Is Difficult to Start or Does Not Start
- 7.3 Code 143 - Engine Oil Pressure Low (Warning)
- 7.4 Code 151 - Engine Coolant Temperature High (Shutdown)
- 7.5 Code 155 - Intake Manifold Temperature High (Shutdown)
- 7.6 Code 197 - Coolant Level Low (Warning)
- 7.7 Code 415 - Engine Oil Pressure Low (Shutdown)
- 7.8 Code 441 - Battery Voltage Low (Warning)
- 7.9 Code 488 - Intake Manifold Temperature High (Warning)
- 7.10 Code 1438 - Fail to Crank (Shutdown)
- 7.11 Code 1472 - High AC Current (Shutdown)
- 7.12 Code 5134 - Unknown Shutdown at Idle
1. Important Safety Instructions 9-2015
WARNING
Automated Machinery
Accidental or remote starting of the generator set can cause severe personal
injury or death.
Isolate all auxiliary supplies and use an insulated wrench to disconnect the
starting battery cables (negative [–] first).
NOTICE
Keep multi-class ABC fire extinguishers handy. Class A fires involve
ordinary combustible materials such as wood and cloth. Class B fires
involve combustible and flammable liquid fuels and gaseous fuels. Class C
fires involve live electrical equipment. (Refer to NFPA No. 10 in applicable
region.)
NOTICE
Before performing maintenance and service procedures on enclosed
generator sets, make sure the service access doors are secured open.
NOTICE
Stepping on the generator set can cause parts to bend or break, leading to
electrical shorts, or to fuel, coolant, or exhaust leaks. Do not step on the
generator set when entering or leaving the generator room.
1.3 Generator Set Safety Code
Before operating the generator set, read the manuals and become familiar with
them and the equipment. Safe and efficient operation can be achieved only if
the equipment is properly operated and maintained. Many accidents are caused
by failure to follow fundamental rules and precautions.
WARNING
Electrical Generating Equipment
Incorrect operation and maintenance can result in severe personal injury or
death.
Read and follow all Safety Precautions, Warnings, and Cautions throughout
this manual and the documentation supplied with the generator set.
1.4 Batteries Can Explode
Batteries can explode, causing severe skin and eye burns and can release toxic
electrolytes.
4 A051X877 (Issue 3)