Product Manual
Table Of Contents
- Table of Contents
- 1. Important Safety Instructions
- 1.1 Warning, Caution, and Note Styles Used in This Manual
- 1.2 General Information
- 1.3 Generator Set Safety Code
- 1.4 Batteries Can Explode
- 1.5 Moving Parts Can Cause Severe Personal Injury or Death
- 1.6 Electrical Shocks and Arc Flashes Can Cause Severe Personal Injury or Death
- 1.7 Fuel and Fumes Are Flammable
- 1.8 Exhaust Gases Are Deadly
- 1.9 The Hazards of Carbon Monoxide
- 1.10 Earth Ground Connection
- 2. Introduction
- 3. Manufacturing Facilities
- 4. Control System
- 5. Operation - PowerCommand 1.1
- 6. Maintenance
- 7. Troubleshooting
- 7.2 Engine Is Difficult to Start or Does Not Start
- 7.3 Code 143 - Engine Oil Pressure Low (Warning)
- 7.4 Code 151 - Engine Coolant Temperature High (Shutdown)
- 7.5 Code 155 - Intake Manifold Temperature High (Shutdown)
- 7.6 Code 197 - Coolant Level Low (Warning)
- 7.7 Code 415 - Engine Oil Pressure Low (Shutdown)
- 7.8 Code 441 - Battery Voltage Low (Warning)
- 7.9 Code 488 - Intake Manifold Temperature High (Warning)
- 7.10 Code 1438 - Fail to Crank (Shutdown)
- 7.11 Code 1472 - High AC Current (Shutdown)
- 7.12 Code 5134 - Unknown Shutdown at Idle
6. Maintenance 9-2015
8. Operate the engine at idle to inspect for leaks at the lubricating oil filter and the
drain plug.
9. Confirm that the correct oil level is in the pan:
a. Shut the generator set off and wait 5 minutes.
b. Check the engine oil level.
10. Check and repair any leaks identified.
11. Dispose of the used oil and oil filter according to local environmental
regulations.
6.5 Air Intake System
Normal Duty Air Cleaner Replacement
NOTICE
Holes, loose-end seals, dented sealing surfaces, corrosion of pipes, and
other forms of damage render the air cleaner inoperative and require
immediate element replacement or engine damage can occur.
NOTICE
Cummins Inc. does not recommend cleaning paper-type air cleaner
elements.
1. Remove the existing air cleaner:
a. Loosen the strap clamp (2).
b. Wipe away any debris accumulated around the air cleaner connection to
the engine. Ensure that no debris is allowed to enter the body of the air
cleaner or the connection on the engine.
c. Remove the dirty cleaner (1).
d. Dispose of the dirty element in accordance with local environmental
agency requirements.
2. Install the replacement air cleaner (1) as follows:
a. Install the air cleaner (1).
b. Tighten strap clamp (2). Torque to 2.5 - 3.3 ft-lb (4.3 - 4.65 Nm).
76 A051X877 (Issue 3)