Product Manual
Table Of Contents
- Table of Contents
- 1. Important Safety Instructions
- 1.1 Warning, Caution, and Note Styles Used in This Manual
- 1.2 General Information
- 1.3 Generator Set Safety Code
- 1.4 Batteries Can Explode
- 1.5 Moving Parts Can Cause Severe Personal Injury or Death
- 1.6 Electrical Shocks and Arc Flashes Can Cause Severe Personal Injury or Death
- 1.7 Fuel and Fumes Are Flammable
- 1.8 Exhaust Gases Are Deadly
- 1.9 The Hazards of Carbon Monoxide
- 1.10 Earth Ground Connection
- 2. Introduction
- 3. Manufacturing Facilities
- 4. Control System
- 5. Operation - PowerCommand 1.1
- 6. Maintenance
- 7. Troubleshooting
- 7.2 Engine Is Difficult to Start or Does Not Start
- 7.3 Code 143 - Engine Oil Pressure Low (Warning)
- 7.4 Code 151 - Engine Coolant Temperature High (Shutdown)
- 7.5 Code 155 - Intake Manifold Temperature High (Shutdown)
- 7.6 Code 197 - Coolant Level Low (Warning)
- 7.7 Code 415 - Engine Oil Pressure Low (Shutdown)
- 7.8 Code 441 - Battery Voltage Low (Warning)
- 7.9 Code 488 - Intake Manifold Temperature High (Warning)
- 7.10 Code 1438 - Fail to Crank (Shutdown)
- 7.11 Code 1472 - High AC Current (Shutdown)
- 7.12 Code 5134 - Unknown Shutdown at Idle
9-2015 6. Maintenance
Filled and charged batteries must be stored in a cool, dry, well-ventilated place.
Make sure that the vent caps are securely screwed down or pushed home.
Batteries must never be stacked on top of each other and must be protected from
the floor by a wooden pallet or suitably thick cardboard sheet.
Safety Precautions
Handling and proper use of batteries is not hazardous if the correct precautions are
observed and personnel are trained in their use.
General Precautions
WARNING
Arcing Hazard
Laying tools or metal objects across the battery can cause arcing that
may ignite battery gases causing explosions resulting in personal
injury.
Never lay tools or metal objects across the top of the battery.
NOTICE
Use tools with insulated handles to prevent the risk of electric shock.
NOTICE
Keep batteries upright to prevent spillage.
CAUTION
Toxic Hazard
Electrolyte is a dilute sulphuric acid that is harmful to the skin and
eyes. It is electrically conductive and corrosive.
Wear full eye protection and protective clothing. If electrolyte contacts
the skins, wash it off immediately with water. If electrolyte contacts the
eyes, flush thoroughly and immediately with water and seek medical
attention. Wash spilled electrolyte with an acid neutralizing agent.
Fire Hazard
WARNING
Combustible Gases
During the charging of a battery, explosive gases are given off.
Do not smoke near the battery. Keep the battery well ventilated and
away from naked flames and sparks.
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