Product Manual
Table Of Contents
- Table of Contents
- 1. Important Safety Instructions
- 1.1 Warning, Caution, and Note Styles Used in This Manual
- 1.2 General Information
- 1.3 Generator Set Safety Code
- 1.4 Batteries Can Explode
- 1.5 Moving Parts Can Cause Severe Personal Injury or Death
- 1.6 Electrical Shocks and Arc Flashes Can Cause Severe Personal Injury or Death
- 1.7 Fuel and Fumes Are Flammable
- 1.8 Exhaust Gases Are Deadly
- 1.9 The Hazards of Carbon Monoxide
- 1.10 Earth Ground Connection
- 2. Introduction
- 3. Manufacturing Facilities
- 4. Control System
- 5. Operation - PowerCommand 1.1
- 6. Maintenance
- 7. Troubleshooting
- 7.2 Engine Is Difficult to Start or Does Not Start
- 7.3 Code 143 - Engine Oil Pressure Low (Warning)
- 7.4 Code 151 - Engine Coolant Temperature High (Shutdown)
- 7.5 Code 155 - Intake Manifold Temperature High (Shutdown)
- 7.6 Code 197 - Coolant Level Low (Warning)
- 7.7 Code 415 - Engine Oil Pressure Low (Shutdown)
- 7.8 Code 441 - Battery Voltage Low (Warning)
- 7.9 Code 488 - Intake Manifold Temperature High (Warning)
- 7.10 Code 1438 - Fail to Crank (Shutdown)
- 7.11 Code 1472 - High AC Current (Shutdown)
- 7.12 Code 5134 - Unknown Shutdown at Idle
6. Maintenance 9-2015
CAUTION
Fire Hazard
Lead acid batteries present a risk of fire because they generate
hydrogen gas.
Do not smoke near the batteries. Do not cause flame or spark in the
battery area. Discharge static electricity from your body before
touching batteries by first touching a grounded metal surface.
NOTICE
Make sure that batteries are charged in a well ventilated area, away
from naked flames and sparks.
NOTICE
Before disconnecting a battery, always remove power from the AC
powered battery charger (where fitted) BEFORE disconnecting the
charger leads.
NOTICE
When putting a battery into service on a generator set, connect the
negative lead LAST; when removing the battery, disconnect the
negative lead FIRST.
Vented Batteries
CAUTION
Combustible Liquid
The electrolyte in vented batteries is a dilute sulfuric acid that is
harmful to the skin and eyes. It is also electrically conductive and
corrosive.
Always:
1. Wear full eye protection and protective clothing;
2. If electrolyte contacts the skin, wash it off immediately with water;
3. If electrolyte contacts the eyes, flush thoroughly and immediately
with water and seek medical attention; and
4. Wash spilled electrolyte down with an acid neutralizing agent. A
common practice is to use a solution of one pound (500 grams)
bicarbonate of soda to one gallon (4 liters) of water. Continue to
add the bicarbonate of soda solution until the evidence of reaction
(that is, foaming) has stopped. Flush the resulting liquid with water
and dry the area.
80 A051X877 (Issue 3)