Product Manual
Table Of Contents
- Table of Contents
- 1. Important Safety Instructions
- 1.1 Warning, Caution, and Note Styles Used in This Manual
- 1.2 General Information
- 1.3 Generator Set Safety Code
- 1.4 Batteries Can Explode
- 1.5 Moving Parts Can Cause Severe Personal Injury or Death
- 1.6 Electrical Shocks and Arc Flashes Can Cause Severe Personal Injury or Death
- 1.7 Fuel and Fumes Are Flammable
- 1.8 Exhaust Gases Are Deadly
- 1.9 The Hazards of Carbon Monoxide
- 1.10 Earth Ground Connection
- 2. Introduction
- 3. Manufacturing Facilities
- 4. Control System
- 5. Operation - PowerCommand 1.1
- 6. Maintenance
- 7. Troubleshooting
- 7.2 Engine Is Difficult to Start or Does Not Start
- 7.3 Code 143 - Engine Oil Pressure Low (Warning)
- 7.4 Code 151 - Engine Coolant Temperature High (Shutdown)
- 7.5 Code 155 - Intake Manifold Temperature High (Shutdown)
- 7.6 Code 197 - Coolant Level Low (Warning)
- 7.7 Code 415 - Engine Oil Pressure Low (Shutdown)
- 7.8 Code 441 - Battery Voltage Low (Warning)
- 7.9 Code 488 - Intake Manifold Temperature High (Warning)
- 7.10 Code 1438 - Fail to Crank (Shutdown)
- 7.11 Code 1472 - High AC Current (Shutdown)
- 7.12 Code 5134 - Unknown Shutdown at Idle
7. Troubleshooting 9-2015
Diagnosis and Repair:
1. Dead or weak battery
a. Verify battery voltage is at least 12 VDC (or 24 VDC if applicable).
b. Charge or replace the battery as necessary.
2. Failed starter
a. Press the Reset/Fault acknowledge button on the display.
b. Attempt to start the generator and test for B+ at the starter supply lug.
c. If B+ is present at the starter supply lug, the starter could be defective.
7.11 Code 1472 - High AC Current (Shutdown)
Logic:
The generator output current has exceeded at least 150% of rated current.
Possible Causes:
1. Generator set overload
Diagnosis and Repair:
1. Generator set overload.
a. Reduce the generator set load by powering off to unnecessary household
appliances (examples: washer, dryer, air conditioning, etc.).
7.12 Code 5134 - Unknown Shutdown at Idle
Logic:
Engine is not getting a proper fuel supply.
Possible Causes:
1. Fuel supply issue
Diagnosis and Repair:
1. Fuel supply issue
a. Check that there is a proper supply of fuel to the engine.
88 A051X877 (Issue 3)