Product Manual
Table Of Contents
- Table of Contents
- 1. Important Safety Instructions
- 1.1 Warning, Caution, and Note Styles Used in This Manual
- 1.2 General Information
- 1.3 Generator Set Safety Code
- 1.4 Batteries Can Explode
- 1.5 Moving Parts Can Cause Severe Personal Injury or Death
- 1.6 Electrical Shocks and Arc Flashes Can Cause Severe Personal Injury or Death
- 1.7 Fuel and Fumes Are Flammable
- 1.8 Exhaust Gases Are Deadly
- 1.9 The Hazards of Carbon Monoxide
- 1.10 Earth Ground Connection
- 2. Introduction
- 3. Manufacturing Facilities
- 4. Control System
- 5. Operation - PowerCommand 1.1
- 6. Maintenance
- 7. Troubleshooting
- 7.2 Engine Is Difficult to Start or Does Not Start
- 7.3 Code 143 - Engine Oil Pressure Low (Warning)
- 7.4 Code 151 - Engine Coolant Temperature High (Shutdown)
- 7.5 Code 155 - Intake Manifold Temperature High (Shutdown)
- 7.6 Code 197 - Coolant Level Low (Warning)
- 7.7 Code 415 - Engine Oil Pressure Low (Shutdown)
- 7.8 Code 441 - Battery Voltage Low (Warning)
- 7.9 Code 488 - Intake Manifold Temperature High (Warning)
- 7.10 Code 1438 - Fail to Crank (Shutdown)
- 7.11 Code 1472 - High AC Current (Shutdown)
- 7.12 Code 5134 - Unknown Shutdown at Idle
Table of Contents
1. IMPORTANT SAFETY INSTRUCTIONS ....................................................................................... 1
1.1 Warning, Caution, and Note Styles Used in This Manual ...................................................... 1
1.2 General Information ................................................................................................................ 1
1.3 Generator Set Safety Code .................................................................................................... 4
1.4 Batteries Can Explode............................................................................................................ 4
1.5 Moving Parts Can Cause Severe Personal Injury or Death ................................................... 5
1.6 Electrical Shocks and Arc Flashes Can Cause Severe Personal Injury or Death.................. 6
1.7 Fuel and Fumes Are Flammable ............................................................................................ 6
1.8 Exhaust Gases Are Deadly..................................................................................................... 7
1.9 The Hazards of Carbon Monoxide.......................................................................................... 8
1.10 Earth Ground Connection ..................................................................................................... 9
2. INTRODUCTION.......................................................................................................................... 11
2.1 About This Manual................................................................................................................ 11
2.2 Schedule of Abbreviations.................................................................................................... 12
2.3 Related Literature ................................................................................................................. 14
2.4 Model Specifications............................................................................................................. 15
2.5 After Sales Services.............................................................................................................. 19
2.6 General Operating Conditions .............................................................................................. 20
2.7 Generator Set Nameplate .................................................................................................... 21
3. MANUFACTURING FACILITIES.................................................................................................. 23
4. CONTROL SYSTEM.................................................................................................................... 25
4.1 Control System Description .................................................................................................. 25
4.2 Display Text or Symbolic Version......................................................................................... 29
4.3 Exercise Settings ................................................................................................................. 30
4.4 Brightness and Contrast ....................................................................................................... 38
4.5 History and About Menu ....................................................................................................... 40
4.6 Fault Log............................................................................................................................... 42
4.7 Selecting Operating Modes................................................................................................... 44
4.8 Operating Modes .................................................................................................................. 49
5. OPERATION - POWERCOMMAND 1.1 ...................................................................................... 51
5.1 Introduction ........................................................................................................................... 51
5.2 General Operating Conditions .............................................................................................. 51
5.3 Generator Set Operation....................................................................................................... 51
6. MAINTENANCE ........................................................................................................................... 63
6.1 Maintenance Safety .............................................................................................................. 63
6.2 Periodic Maintenance ........................................................................................................... 65
6.3 Exercising the Generator Set ............................................................................................... 70
6.4 Engine Oil ............................................................................................................................. 71
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