Product Manual
Table Of Contents
- Table of Contents
- 1. Important Safety Instructions
- 1.1 Warning, Caution, and Note Styles Used in This Manual
- 1.2 General Information
- 1.3 Generator Set Safety Code
- 1.4 Batteries Can Explode
- 1.5 Moving Parts Can Cause Severe Personal Injury or Death
- 1.6 Electrical Shocks and Arc Flashes Can Cause Severe Personal Injury or Death
- 1.7 Fuel and Fumes Are Flammable
- 1.8 Exhaust Gases Are Deadly
- 1.9 The Hazards of Carbon Monoxide
- 1.10 Earth Ground Connection
- 2. Introduction
- 3. Manufacturing Facilities
- 4. Control System
- 5. Operation - PowerCommand 1.1
- 6. Maintenance
- 7. Troubleshooting
- 7.2 Engine Is Difficult to Start or Does Not Start
- 7.3 Code 143 - Engine Oil Pressure Low (Warning)
- 7.4 Code 151 - Engine Coolant Temperature High (Shutdown)
- 7.5 Code 155 - Intake Manifold Temperature High (Shutdown)
- 7.6 Code 197 - Coolant Level Low (Warning)
- 7.7 Code 415 - Engine Oil Pressure Low (Shutdown)
- 7.8 Code 441 - Battery Voltage Low (Warning)
- 7.9 Code 488 - Intake Manifold Temperature High (Warning)
- 7.10 Code 1438 - Fail to Crank (Shutdown)
- 7.11 Code 1472 - High AC Current (Shutdown)
- 7.12 Code 5134 - Unknown Shutdown at Idle
6. Maintenance 9-2015
Battery Replacement
WARNING
Combustible Liquid
Burning the battery may cause an explosion. Damage to the casing will
release electrolytes which is harmful to the skin and eyes.
When disposing of a battery, do not mutilate or burn it. Comply with all local
health and safety regulations/codes during handling or disposal.
Always replace the starting battery with the same number and type (e.g. vented,
lead acid, maintenance free). Properly dispose of battery in accordance with local
environment agency requirements .
6.7 Spark Plugs
NOTICE
Make sure service personnel are qualified to perform electrical and
mechanical service.
The generator set has six spark plugs, all accessible from the top of the engine. The
spark plugs must be in good condition for proper engine starting and performance.
A spark plug that fouls frequently or has heavy soot deposits indicates the need for
engine service.
1. Set the generator set control to the Off position before checking the spark
plugs.
2. To prevent cross-threading a spark plug, always thread it in by hand until it
seats. Torque the spark plug to 28 lb-ft (32 Nm).
3. Return the generator set control to the desired setting when finished performing
maintenance.
82 A051X877 (Issue 3)