Product Manual
Table Of Contents
- Table of Contents
- 1. Important Safety Instructions
- 1.1 Warning, Caution, and Note Styles Used in This Manual
- 1.2 General Information
- 1.3 Generator Set Safety Code
- 1.4 Batteries Can Explode
- 1.5 Moving Parts Can Cause Severe Personal Injury or Death
- 1.6 Electrical Shocks and Arc Flashes Can Cause Severe Personal Injury or Death
- 1.7 Fuel and Fumes Are Flammable
- 1.8 Exhaust Gases Are Deadly
- 1.9 The Hazards of Carbon Monoxide
- 1.10 Earth Ground Connection
- 2. Introduction
- 3. Manufacturing Facilities
- 4. Control System
- 5. Operation - PowerCommand 1.1
- 6. Maintenance
- 7. Troubleshooting
- 7.2 Engine Is Difficult to Start or Does Not Start
- 7.3 Code 143 - Engine Oil Pressure Low (Warning)
- 7.4 Code 151 - Engine Coolant Temperature High (Shutdown)
- 7.5 Code 155 - Intake Manifold Temperature High (Shutdown)
- 7.6 Code 197 - Coolant Level Low (Warning)
- 7.7 Code 415 - Engine Oil Pressure Low (Shutdown)
- 7.8 Code 441 - Battery Voltage Low (Warning)
- 7.9 Code 488 - Intake Manifold Temperature High (Warning)
- 7.10 Code 1438 - Fail to Crank (Shutdown)
- 7.11 Code 1472 - High AC Current (Shutdown)
- 7.12 Code 5134 - Unknown Shutdown at Idle
7. Troubleshooting 9-2015
2. External leak
Diagnosis and Repair:
1. Lubricating oil level is low
a. Check the oil level. Add oil, if necessary.
2. External leak
a. Inspect the engine and surrounding area for external oil leaks.
b. Contact your local dealer if a leak is present.
7.8 Code 441 - Battery Voltage Low (Warning)
Logic:
Battery voltage is low.
Possible Causes:
1. Loose or damaged battery cable connections
2. Battery charger not connected (if equipped)
3. Battery needs recharging
Diagnosis and Repair:
1. Loose or damaged battery cable connections.
a. Inspect the battery cable connections.
i. Inspect connections for corrosion.
ii. Inspect connections for loose connections.
2. Battery charger not connected (if equipped)
a. Make sure that the battery charger is connected to the AC power supply.
b. Make sure that the battery charger is connected correctly to the battery.
3. Battery needs recharging
a. Using a voltmeter or multimeter, determine if the voltage is below 11 V. If
so, recharge the battery.
7.9 Code 488 - Intake Manifold Temperature High
(Warning)
Logic:
The engine intake manifold temperature has exceeded the temperatures below for
more than 90 seconds:
• Models C45 N6, C50 N6 and C60 N6: 158 °F (70 °C)
• Models C70 N6, C80 N6 and C100 N6: 167 °F (75 °C)
86 A051X877 (Issue 3)