Installation manual

1
14
15
21
20
10
9
J20
2
11
10
6
4
3
5
9
8
B+ INPUT (FUSED B+)
B+ INPUT (FUSED B+)
B+ INPUT (FUSED B+)
B+ INPUT (FUSED B+)
2
4
7
12
STARTER RELAY DRIVER
CHASSIS GROUND
FSO LOW SIDE DRIVER
BATT -
BATT -
BATT -
BATT -
DISCRETE INPUT RETURN
LOCAL E-STOP
MANUAL COMMAND
PCC NET SHIELD
PCC NET A
PCC NET B
SYSTEM WAKEUP
BATT -
AUTO COMMAND
PCC3300
17
LOW COOLANT LEVEL SWITCH 1
J25
2
J6
1
3
J28
1
5
J1
4
3
FUSED B+
GND
2
3
6
J29
4
1
AUTO COMMAND
MANUAL COMMAND
PCC NET A
PCC NET B
SYSTEM WAKEUP
FUSED B+
GND
PCC NET A
PCC NET B
SYSTEM WAKEUP
HMI 320
HMI 114
J22
4
3
2
1
L1
L2
L3
N
J18
3
2
1
PMG 1
PMG 2
PMG 3
J17
1
2
FIELD -
FIELD +
J12
4
1
CT1
CT1 COM
C6
5
2
CT2
CT2 COM
6
3
CT3
CT3 COM
K
G
L
H
M
J
A
B
C
D
E
F
N
O
P
2B
2A
C23
C5
C
A
B
E
D
9 PIN ECM DIAGNOSTIC
4
8
BATT +
BATT -
J1939 CAN HIGH
J1939 CAN LOW
J1939 CAN SHIELD
STARTER
PCC FSO
5
C3
A
B
C
C1
K
G
L
H
M
J
A
B
C
D
E
F
N
O
P
2
J6
1
3
J28
1
5
J1
4
3
2
3
6
J29
4
1
PMG 1
PMG 2
PMG 3
FIELD -
FIELD +
L1
L2
L3
N
CT1
CT1 COM
CT2
CT2 COM
CT3
CT3 COM
10
9
FIELD
WINDING
(F1) X+
(F2) XX-
3
1
2
PMG
ALTERNATOR
RECONNECT
TERMINAL BLOCK
N
V
W
U
CT3
X1
CT2
X1
CT1
X1
F9 (10A)
F8 (10A)
1
5
CR10
13
14
CR11
120 OHM
MCB_1
U
U
V
V
W
W
MAIN BREAKER
TO
CUSTOMER
LOAD
5
E-STOP
ECM
RESET
-
+
BATTERY
S TERM
MOT
STARTER
ENGINE
ALTERNATOR
S1
PE
QQ
ALT. GROUND BOLT
PE
SW BATT +24VDC
C1
C2
C3
C8
C21
C22
C23
C24
C25
C26
1
2
3
5
6
7
C27
C28
C20
4
8
IDLE/RATED INPUT
+24VDC ED3 DISPLAY POWER (SWITCHED)
FUEL SHUTOFF VALVE CONTROL CONTACT
CUSTOMER IGNITION SHUTDOWN (FSO AND SPARK)
CUSTOMER NORMAL SHUTDOWN (FSO)
FUEL SHUTOFF VALVE CONTROL CONTACT
ECM SWITCH COMMON
J1939 DATA LINK-
J1939 DATA LINK SHIELD
J1939 DATA LINK+
5A FUSED B+ FROM F5
ECM KEYSWITCH
-24VDC RETURN
-24VDC RETURN
-24VDC RETURN
-24VDC RETURN
+24VDC SUPPLY
+24VDC SUPPLY
+24VDC SUPPLY
5A FUSED B+ FROM F5
C24
C25
SPL D
C23
C24
C25
SPL A
SPL B
SPL C
SPL C
1B
1A
E-STOP
3B
3A
C26
C28
9
6
5
C23
C24
C25
CR3
8
F3 (10A)
2
CR4
6 10
F4 (6A)
8
1
5
CR1
1
5
4
7
C8
CR5
1
5
4
CR9
4 12
8
CR7
5 9
CR9
9 5
C3
CR6
1
5
4
CR8
1
5
4
C8
CR2
1
8
7
C21
F1 (20A)
1
CR4
13
14
7
24VDC TO 13.8VDC
CONVERTOR
13.8VDC OUT+
13.8VDC OUT-
BATT -24VDC
BATT +24VDC
CR1
3 4
4
5
C
D
C4
C
D
C
C5
"LCL1"
D
B
C3
SENSE
LAMP
"ALT"
B
A
C2
"FSO"
P
L
H
T
S
C
A
C1
F
G
U
R
E
D
B
SPL A
SPL B
B
B
SPL A
SPL C
W6
W5
W4
W3
GND
SW B+
B+
S TERM
M
B
A
C6
"FSO #2"
SPL D
SPL E
C
D
B
"LCL2"
C
D
B
F1 (20A)
1
CR7
10 6
CR2
3 4
CR5
3 4
CR8
4 3
CR9
10 6
C1
8
CR5
6 5
CR7
12 8
CR2
6 5
C2
22
19
11
STARTER DISCONNECT INPUT
LOW COOLANT LEVEL SWITCH 2
ALTERNATOR LAMP
F7 (5A)
3
CR11
5 9
CR10
3 4
2
F10 (1A)
8
8
8
3
2
1
SPL C
ALTERNATOR HARNESS
MAIN CONTROL PANEL
POWER AND SENSOR HARNESS
F5 (5A)
F6 (5A)
4
9
P
L
H
T
S
C
A
C1
F
G
U
R
E
D
B
M
ECM KEYSWITCH
+24VDC
C20
C26
9 20A FUSED B+ FROM F6
C26
CR#
-
-
= RELAY COIL
CR#
- -
= RELAY CONTACT
10
= TERMINAL BLOCK
LEGEND
TERMINAL BLOCK, RELAY AND FUSE DESCRIPTIONS
(SEE SHEET 2 FOR LAYOUT)
AUTO CAD
REFERENCE: 1) SEE CPG DRAWING #0630-3440 FOR PCC SCHEMATICS AND INTERFACE
2) SEE CUMMINS DRAWING #4021667-01 FOR ENGINE SIDE WIRING AND INTERFACE
10
SYSTEM WAKEUP
J26
11
10
1
ECM CAN SHIELD
ECM CAN LOW
ECM CAN HIGH
8
J19
1
AVR FUSED B+
B+ RETURN (B-)
AUX 103 (AVR)
2
AVR PWM +
9
AVR PWM -
4
FIELD CURRENT +
10
FIELD CURRENT -
3
BACKUP START DISCONNECT
2
15
KEY SWITCH
BACKUP START DISCONNECT
7
FIELD CURRENT -
14
FIELD CURRENT +
3
AVR PWM -
16
AVR PWM +
5
B+ RETURN (B-)
9
AVR FUSED B+
14
GND CHASSIS
9
CR11
8 12
C27C26
CR12
2 4
PE
P
e
M
G
H
C4
N
V
Y
B
I
T
a
L
A
m
W
C
f
g
b
U
Z
h
c
CR4
8 12
F2 (6A)
3
6
TB3-2
PWM DRV+ TB1-1
PWM DRV- TB1-2
FEED BACK+ TB2-1
FEED BACK0 TB2-2
FEED BACK- TB2-3
FEED BACK SHIELD TB2-4
PWM - TB4-5
PWM + TB4-4
SHIELD TB4-3
FEEDBK - TB4-2
FEEDBK + TB4-1
TB3-1
POWER+
POWER-
WOODWARD
PROACT II
DRIVER BOX
SPL E
L
A
B
N
F
E
D
M
P
THROTTLE PWM-
THROTTLE FEEDBACK+
THROTTLE FEEDBACK-
THROTTLE FEEDBACK SHIELD
THROTTLE PWM 2 COMMAND -
THROTTLE PWM 2 COMMAND +
SHIELD
THROTTLE PWM+
THROTTLE FEEDBACK
C13
J
I
THROTTLE POSITION FEEDBACK -
THROTTLE POSITION FEEDBACK +
ECM GROUND
ECM +24VDC
FCV +24VDC
FCV GROUND
EGO SENSOR POWER RELAY DRIVER
SWITCH RETURN GROUND
ENGINE SHUTDOWN RELAY DRIVER
IGNITION SHUTDOWN SIGNAL
STOP/START SWITCH
ENGINE WARNING RELAY DRIVER
RSVD
J1939 LOW
J1939 HIGH
J1939 SHIELD
CD200 RELAY DRIVER
IDLE/RATED SWITCH
IGNITION CASE GROUND
IGNITION CASE GROUND
FSO RELAY DRIVER
ECM KEYSWITCH
IGNITION +24VDC
BATTERY CONSERVATION RELAY +
EGO SENSOR GROUND
EGO SENSOR B+ 13.8VDC
ENGINE HARNESS MATES DIRECTLY UP TO CONNECTORS
C4 AND C13 ON MAIN CONTROL PANEL.
3
F11 (4A)
F12 (4A)
3
3
F14 (4A)
3
F13 (4A)
L
A
B
N
F
E
D
M
P
J
I
P
e
M
G
H
N
V
Y
B
I
T
a
L
A
m
W
C
f
g
b
U
Z
h
c
C8